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GATE Mechanical (ME) Test: Sheet Metal Operations - 1 Free Online Test


MCQ Practice Test & Solutions: Test: Sheet Metal Operations - 1 (20 Questions)

You can prepare effectively for Mechanical Engineering GATE Mechanical (ME) Mock Test Series 2027 with this dedicated MCQ Practice Test (available with solutions) on the important topic of "Test: Sheet Metal Operations - 1". These 20 questions have been designed by the experts with the latest curriculum of Mechanical Engineering 2026, to help you master the concept.

Test Highlights:

  • - Format: Multiple Choice Questions (MCQ)
  • - Duration: 60 minutes
  • - Number of Questions: 20

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Test: Sheet Metal Operations - 1 - Question 1

Best position of crank for blanking operation in a mechanical press

Test: Sheet Metal Operations - 1 - Question 2

A blank of 30 mm diameter is to be produced out of 10 mm thick sheet on a simple die. If 6%clearance is recommended, then the nominal diameters of pie and punch are respectively 

Detailed Solution: Question 2

It is blanking operation so clearance must be provided on punch.
Therefore, Die size = blank size = 30 mm
Punch size = blank size – 2C = 30 -2 x 0.06 x t = 30 – 2 x 0.06 x 10 = 28.8 mm

Test: Sheet Metal Operations - 1 - Question 3

In sheet metal blanking, shear is provided on punches and dies so that 

Detailed Solution: Question 3

Shear is provided on punch and dies to reduce press load.

Test: Sheet Metal Operations - 1 - Question 4

Match the correct combination for following metal working processes. 

Test: Sheet Metal Operations - 1 - Question 5

A metal disc of 20 mm diameter is to be punched from a sheet of 2 mm thickness. The punch and the die clearance is 3%. The required punch diameter is 

Detailed Solution: Question 5

It is blanking operation
Therefore Diameter of die = metal disc diameter = 20 mm
3% clearance (c) = 0.06 mm on both side of the die (of sheet thickness)
Therefore Diameter of punch = 20 – 2c = 20 – 2 x 0.06 = 19.88 mm

Test: Sheet Metal Operations - 1 - Question 6

10 mm diameter holes are to be punched in a steel sheet of 3 mm thickness. Shear strength of the material is 400 N / mm2 and penetration is 40%. Shear provided on the punch is 2 mm.The blanking force during the operation will be 

Detailed Solution: Question 6

The blanking force (P) =   = π x  10 x  3 x 400 x   = 22 .62kN

Test: Sheet Metal Operations - 1 - Question 7

Match List-I (metal forming process) with List-II (Associated feature) and select the correct answer using the codes given below the Lists:

Test: Sheet Metal Operations - 1 - Question 8

In a blanking operation to produce steel washer, the maximum punch load used in 2 x 105 N.The plate thickness is 4 mm and percentage penetration is 25. The work done during this shearing operation is 

Detailed Solution: Question 8

Test: Sheet Metal Operations - 1 - Question 9

A 50 mm diameter disc is to be punched out from a carbon steel sheet 1.0 mm thick. The diameter of the punch should be 

Detailed Solution: Question 9

explanation :  using formula,
The diameter of punch = diameter of disc - 2 × clearness

here it is given that ,

diameter of disc = 50mm

and clearance = 3% of disc thickness

= 3% of 1mm [ as thickness of disc = 1mm]

= 3 × 1/100 = 0.03 mm

so, The diameter of punch = 50mm - 2 × 0.03mm

= 50mm - 0.06mm

= 49.94 mm

hence, The diameter of punch should be 49.94 mm.

Test: Sheet Metal Operations - 1 - Question 10

Worm working or semi-hot working process, which is the plastic deformation of metal or alloy under conditions of temperature and strain rate, is performed to eliminate drawbacks of 

Test: Sheet Metal Operations - 1 - Question 11

Match List I (Operation) with List II (Explanation) and select the correct answer using the
codes given below the Lists:

Test: Sheet Metal Operations - 1 - Question 12

In deciding the clearance between punch and die in press work in shearing, the following rule is helpful: 

Detailed Solution: Question 12

In punching usable part is sheet so punch size is correct and clearance on die. In blanking usable part is punched out circular part so die size is correct and clearance on punch

Test: Sheet Metal Operations - 1 - Question 13

Consider the following steps in forging a connecting rod from the bar stock:
1. Blocking
2. Trimming
3. Finishing
4. Edging

Select the correct sequence of these operations using the codes given below: 

Codes:

Test: Sheet Metal Operations - 1 - Question 14

A hole is to be punched in a 15 mm thick plate having ultimate shear strength of 3N-mm-2. If the allowable crushing stress in the punch is 6 N-mm-2, the diameter of the smallest hole which can be punched is equal to 

Detailed Solution: Question 14

Test: Sheet Metal Operations - 1 - Question 15

The order of radial clearance between the punch and die for shearing a steel plate of thickness ‘t’ (1 mm ≤2 mm) is 

Test: Sheet Metal Operations - 1 - Question 16

Which one of the following factor promotes the tendency for wrinking in the process of drawing? 

Test: Sheet Metal Operations - 1 - Question 17

The mode of deformation of the metal during spinning is 

Detailed Solution: Question 17

Mode of deformation of metal during spinning is bending and stretching.

Test: Sheet Metal Operations - 1 - Question 18

Which one of the following is a continuous bending process in which opposing rolls are used to produce long sections of formed shapes from coil or strip stock? 

Detailed Solution: Question 18

Roll forming: Roll forming is a continuous bending process in which opposite rolls are used to produce long sections of formed shapes from coil or strip stock.

Test: Sheet Metal Operations - 1 - Question 19

A 1.5 mm thick sheet is subject to unequal biaxial stretching and the true strains in the directions of stretching are 0.05 and 0.09. The fh'1al thickness of the sheet in mm is 

Test: Sheet Metal Operations - 1 - Question 20

Consider the following statements:
Earring in a drawn cup can be due to non-uniform
1. speed of the press 2. clearance between tools
3. material properties 4. blank holding 

Q. Which of these statements are correct?

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