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Heat Transfer
Page 2


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Heat Transfer
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Introduction
 Typical design problems involve the determination of:
– Overall heat transfer coefficient, e.g. for a car radiator.
– Highest (or lowest) temperature in a system, e.g. in a gas turbine,
chemical reaction vessels, food ovens.
– Temperature distribution (related to thermal stress), e.g. in the walls
of a spacecraft.
– Temperature response in time dependent heating/cooling problems,
e.g. engine cooling, or how fast does a car heat up in the sun and
how is it affected by the shape of the windshield?
Page 3


1
Heat Transfer
2
Introduction
 Typical design problems involve the determination of:
– Overall heat transfer coefficient, e.g. for a car radiator.
– Highest (or lowest) temperature in a system, e.g. in a gas turbine,
chemical reaction vessels, food ovens.
– Temperature distribution (related to thermal stress), e.g. in the walls
of a spacecraft.
– Temperature response in time dependent heating/cooling problems,
e.g. engine cooling, or how fast does a car heat up in the sun and
how is it affected by the shape of the windshield?
3
Modes of heat transfer
 Conduction: diffusion of heat due to temperature gradients. A
measure of the amount of conduction for a given gradient is the
heat conductivity.
 Convection: when heat is carried away by moving fluid. The flow
can either be caused by external influences, forced convection; or
by buoyancy forces, natural convection. Convective heat transfer
is tightly coupled to the fluid flow solution.
 Radiation: transfer of energy by electromagnetic waves between
surfaces with different temperatures, separated by a medium that
is at least partially transparent to the (infrared) radiation.
Radiation is especially important at high temperatures, e.g. during
combustion processes, but can also have a measurable effect at
room temperatures.
Page 4


1
Heat Transfer
2
Introduction
 Typical design problems involve the determination of:
– Overall heat transfer coefficient, e.g. for a car radiator.
– Highest (or lowest) temperature in a system, e.g. in a gas turbine,
chemical reaction vessels, food ovens.
– Temperature distribution (related to thermal stress), e.g. in the walls
of a spacecraft.
– Temperature response in time dependent heating/cooling problems,
e.g. engine cooling, or how fast does a car heat up in the sun and
how is it affected by the shape of the windshield?
3
Modes of heat transfer
 Conduction: diffusion of heat due to temperature gradients. A
measure of the amount of conduction for a given gradient is the
heat conductivity.
 Convection: when heat is carried away by moving fluid. The flow
can either be caused by external influences, forced convection; or
by buoyancy forces, natural convection. Convective heat transfer
is tightly coupled to the fluid flow solution.
 Radiation: transfer of energy by electromagnetic waves between
surfaces with different temperatures, separated by a medium that
is at least partially transparent to the (infrared) radiation.
Radiation is especially important at high temperatures, e.g. during
combustion processes, but can also have a measurable effect at
room temperatures.
4
Overview dimensionless numbers
 Nusselt number: Ratio between total heat transfer in
a convection dominated system and the estimated conductive
heat transfer.
 Grashof number: Ratio between buoyancy
forces and viscous forces.
 Prandtl number: Ratio between momentum
diffusivity and thermal diffusivity. Typical values are Pr = 0.01 for
liquid metals; Pr = 0.7 for most gases; Pr = 6 for water at room
temperature.
 Rayleigh number:
The Rayleigh number governs natural convection phenomena.
 Reynolds number: Ratio between inertial and
viscous forces.
. /
f
k hL Nu =
. /
2 3
w
g L Gr r n r D =
a m b r m b r / /
3 2 3
T g L k T c g L Pr Gr Ra
p
D = D = =
. / k c Pr
p
m =
. / m rUL Re =
Page 5


1
Heat Transfer
2
Introduction
 Typical design problems involve the determination of:
– Overall heat transfer coefficient, e.g. for a car radiator.
– Highest (or lowest) temperature in a system, e.g. in a gas turbine,
chemical reaction vessels, food ovens.
– Temperature distribution (related to thermal stress), e.g. in the walls
of a spacecraft.
– Temperature response in time dependent heating/cooling problems,
e.g. engine cooling, or how fast does a car heat up in the sun and
how is it affected by the shape of the windshield?
3
Modes of heat transfer
 Conduction: diffusion of heat due to temperature gradients. A
measure of the amount of conduction for a given gradient is the
heat conductivity.
 Convection: when heat is carried away by moving fluid. The flow
can either be caused by external influences, forced convection; or
by buoyancy forces, natural convection. Convective heat transfer
is tightly coupled to the fluid flow solution.
 Radiation: transfer of energy by electromagnetic waves between
surfaces with different temperatures, separated by a medium that
is at least partially transparent to the (infrared) radiation.
Radiation is especially important at high temperatures, e.g. during
combustion processes, but can also have a measurable effect at
room temperatures.
4
Overview dimensionless numbers
 Nusselt number: Ratio between total heat transfer in
a convection dominated system and the estimated conductive
heat transfer.
 Grashof number: Ratio between buoyancy
forces and viscous forces.
 Prandtl number: Ratio between momentum
diffusivity and thermal diffusivity. Typical values are Pr = 0.01 for
liquid metals; Pr = 0.7 for most gases; Pr = 6 for water at room
temperature.
 Rayleigh number:
The Rayleigh number governs natural convection phenomena.
 Reynolds number: Ratio between inertial and
viscous forces.
. /
f
k hL Nu =
. /
2 3
w
g L Gr r n r D =
a m b r m b r / /
3 2 3
T g L k T c g L Pr Gr Ra
p
D = D = =
. / k c Pr
p
m =
. / m rUL Re =
5
Enthalpy equation
 In CFD it is common to solve the enthalpy equation, subject to a
wide range of thermal boundary conditions.
– Energy sources due to chemical reaction are included for reacting
flows.
– Energy sources due to species diffusion are included for multiple
species flows.
– The energy source due to viscous heating describes thermal energy
created by viscous shear in the flow.This is important when the shear
stress in the fluid is large (e.g. lubrication) and/or in high-velocity,
compressible flows. Often, however, it is negligible.
– In solid regions, a simple conduction equation is usually solved,
although convective terms can also be included for moving solids.
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FAQs on PPT: Heat Transfer - Heat Transfer - Mechanical Engineering

1. What is heat transfer in chemical engineering?
Heat transfer in chemical engineering refers to the process of transferring thermal energy between different systems or substances. It plays a crucial role in various industrial processes, such as heating, cooling, and temperature control. Understanding heat transfer is essential for optimizing process efficiency, designing heat exchangers, and ensuring the safe operation of chemical reactors.
2. What are the different modes of heat transfer?
There are three main modes of heat transfer: conduction, convection, and radiation. - Conduction is the transfer of heat through direct contact between molecules within a solid or stationary object. - Convection involves the transfer of heat through the movement of fluids, either by natural convection (caused by density differences) or forced convection (assisted by external means like pumps or fans). - Radiation is the transfer of heat through electromagnetic waves, which can travel through a vacuum and do not require a medium.
3. How is heat transfer calculated in chemical engineering?
Heat transfer calculations in chemical engineering involve determining the amount of heat transferred (Q) using the equation Q = U × A × ΔT, where U is the overall heat transfer coefficient, A is the surface area of the heat transfer surface, and ΔT is the temperature difference between the hot and cold fluids. The overall heat transfer coefficient (U) takes into account the individual resistances of conduction, convection, and radiation. It can be determined using empirical correlations, experimental data, or theoretical calculations based on the specific heat transfer scenario.
4. What are some common heat transfer equipment used in chemical engineering?
Some common heat transfer equipment used in chemical engineering include: - Heat exchangers: These devices facilitate the efficient transfer of heat between two fluids, helping to cool or heat them as required. Examples include shell and tube heat exchangers, plate heat exchangers, and double-pipe heat exchangers. - Boilers: Boilers are used to generate steam by transferring heat from a fuel source to water. The steam produced can be used for various industrial processes, such as power generation or heating. - Condensers: Condensers are used to transfer heat and convert vapor or gas into liquid form, often by cooling the substance. - Cooling towers: Cooling towers are used to remove excess heat from industrial processes by evaporating a small portion of the process water, thus cooling the remaining water.
5. How does heat transfer impact chemical reactor design and operation?
Heat transfer is a critical aspect of chemical reactor design and operation. It influences reaction rates, selectivity, and safety considerations. Proper temperature control is essential to optimize reaction kinetics and product yield. Inadequate heat transfer can lead to hotspots, temperature gradients, and reduced overall reactor performance. Heat transfer considerations also play a crucial role in reactor safety. The removal of excess heat generated during exothermic reactions is necessary to prevent thermal runaway and potential reactor failures. Designing efficient cooling systems, such as jacketed reactors or internal/external heat exchangers, helps maintain safe operating temperatures and prevents unwanted side reactions or product degradation.
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