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Flexible Manufacturing 
Systems (FMS)
Page 2


Flexible Manufacturing 
Systems (FMS)
Introduction 
1. A FMS consists of a group of programmable 
production machines interconnected by means 
of an automated material handling and storage 
system and controlled by an integrated 
computer system to produce a variety of parts
at non- uniform product rates, batch sizes and 
quantities .
2. A FMS is characterised by the following:
Variety of products ,small volume of products, 
Less manufacturing lead time ,high quality , 
Low cost.
Page 3


Flexible Manufacturing 
Systems (FMS)
Introduction 
1. A FMS consists of a group of programmable 
production machines interconnected by means 
of an automated material handling and storage 
system and controlled by an integrated 
computer system to produce a variety of parts
at non- uniform product rates, batch sizes and 
quantities .
2. A FMS is characterised by the following:
Variety of products ,small volume of products, 
Less manufacturing lead time ,high quality , 
Low cost.
What is FMS  ?
A flexible manufacturing 
system is an automated
Machine cell , consisting of 
a group of processing 
work stations, 
interconnected
with automated
material handling and 
storage system.
Page 4


Flexible Manufacturing 
Systems (FMS)
Introduction 
1. A FMS consists of a group of programmable 
production machines interconnected by means 
of an automated material handling and storage 
system and controlled by an integrated 
computer system to produce a variety of parts
at non- uniform product rates, batch sizes and 
quantities .
2. A FMS is characterised by the following:
Variety of products ,small volume of products, 
Less manufacturing lead time ,high quality , 
Low cost.
What is FMS  ?
A flexible manufacturing 
system is an automated
Machine cell , consisting of 
a group of processing 
work stations, 
interconnected
with automated
material handling and 
storage system.
FMS Equipment
1. In general FMS equipments consists of the 
following components:
1.Manufacturing system.
2.Tool handling and storage.
3.Material handling and storage.
4.Computer control system.
Page 5


Flexible Manufacturing 
Systems (FMS)
Introduction 
1. A FMS consists of a group of programmable 
production machines interconnected by means 
of an automated material handling and storage 
system and controlled by an integrated 
computer system to produce a variety of parts
at non- uniform product rates, batch sizes and 
quantities .
2. A FMS is characterised by the following:
Variety of products ,small volume of products, 
Less manufacturing lead time ,high quality , 
Low cost.
What is FMS  ?
A flexible manufacturing 
system is an automated
Machine cell , consisting of 
a group of processing 
work stations, 
interconnected
with automated
material handling and 
storage system.
FMS Equipment
1. In general FMS equipments consists of the 
following components:
1.Manufacturing system.
2.Tool handling and storage.
3.Material handling and storage.
4.Computer control system.
1.Manufacturing System
1. The machining system consists of CNC  Machine 
tools (including Horizontal centre, Vertical centre , 
Turning centre) that can perform machining operations 
on part families.
2. However FMS also include ASSEMBLY STATIONS, 
SHEET METAL PRESSES , INSPECTION STATIONS
3. Manufacturing system capable of performing several 
operations on the work piece automatically
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FAQs on PPT: Flexible Manufacturing Systems - Manufacturing Engineering - Mechanical Engineering

1. What is a flexible manufacturing system in mechanical engineering?
Ans. A flexible manufacturing system (FMS) is a manufacturing system that is designed to easily adapt to changes in production requirements and can efficiently produce a wide range of products. It typically consists of computer-controlled machines, robots, and material handling systems that work together to automate the production process.
2. How does a flexible manufacturing system improve efficiency in mechanical engineering?
Ans. A flexible manufacturing system improves efficiency in mechanical engineering by reducing setup times, increasing machine utilization, and reducing material handling. It allows for quick changeovers between different products, eliminates the need for manual intervention in production processes, and optimizes the use of resources, leading to higher productivity and cost savings.
3. What are the advantages of implementing a flexible manufacturing system in mechanical engineering?
Ans. Implementing a flexible manufacturing system in mechanical engineering offers several advantages. It allows for increased production flexibility, faster response to market demands, improved product quality, reduced lead times, and lower production costs. It also enables better resource allocation, minimizes human errors, and enhances overall manufacturing efficiency.
4. What are the main components of a flexible manufacturing system in mechanical engineering?
Ans. The main components of a flexible manufacturing system in mechanical engineering include computer numerical control (CNC) machines, industrial robots, automated guided vehicles (AGVs), conveyor systems, material handling systems, and a centralized control system. These components work together to automate various stages of the manufacturing process, from material handling and machining to assembly and inspection.
5. What are the challenges in implementing a flexible manufacturing system in mechanical engineering?
Ans. Implementing a flexible manufacturing system in mechanical engineering can face challenges such as high initial investment costs, complex system integration, the need for skilled personnel to operate and maintain the system, and potential resistance from employees due to changes in job roles. Additionally, integrating new technologies and adapting to evolving market demands can also pose challenges during the implementation process.
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