Page 1
Hydraulic Turbines and Hydro Machines
Hydraulic Turbines and Hydro Machines is the section of Fluid Mechanics which
deals with topics such as Turbines, pumps and their working. This section includes
all the aspects regarding application of fluid mechanics in the real world.
H y d r a u lic M a c h in e s
• The device which converts hydraulic energy into mechanical energy or vice
versa is known as Hydraulic Machines.
• The hydraulic machines which convert hydraulic energy into mechanical
energy are known as Turbines and that convert mechanical energy into
hydraulic energy is known as Pumps.
In a Hydroelectric plant as shown above
Page 2
Hydraulic Turbines and Hydro Machines
Hydraulic Turbines and Hydro Machines is the section of Fluid Mechanics which
deals with topics such as Turbines, pumps and their working. This section includes
all the aspects regarding application of fluid mechanics in the real world.
H y d r a u lic M a c h in e s
• The device which converts hydraulic energy into mechanical energy or vice
versa is known as Hydraulic Machines.
• The hydraulic machines which convert hydraulic energy into mechanical
energy are known as Turbines and that convert mechanical energy into
hydraulic energy is known as Pumps.
In a Hydroelectric plant as shown above
• A Dam constructed across a river or a channel to store water. The reservoir id
also known as Headrace.
• Pipes of large diameter called Penstocks which carry water under pressure
from the storage reservoir to the turbines. These pipes are usually made of
steel or reinforced concrete.
• Turbines having different types of vanes or buckets or blades mounted on a
wheel called a runner.
• Tailrace which is a channel carrying water away from the turbine after the
water has worked on the turbines. The water surface in the tailrace is also
referred to as tailrace.
Important Terms
• Gross Head (Hg ): It is the vertical difference between headrace and tailrace.
• Net Head (H): Net head or effective head is the actual head available at the
inlet of the to work on the turbine.
H = Hg-hL
Where h L is the total head loss during the transit of water from the headrace to
tailrace which is mainly head loss due to friction and is given by,
hf = 4 f LV 2 / 2 g d
Where f is the coefficient of friction of penstock depending on the type of material
of penstock L is the total length of penstock V is the mean flow velocity of water
through the penstock D is the diameter of penstock and g is the acceleration due to
gravity.
Types of Efficiencies
Depending on the considerations of input and output, the efficiencies can be
classified as: •
• Hydraulic Efficiency^/,)
° It is the ratio of the power developed by the runner of a turbine to the
power supplied at the inlet Inlet of the turbine of a turbine.
° Since the power supplied is hydraulic, and the probable loss is between
the striking jet and vane it is rightly called hydraulic efficiency.
° If R .P . is the Runner Power and W .P. is the Water Power, /? /, = R.P/W.P.
• Mechanical Efficiency(/7m )
° It is the ratio of the power available at the shaft to the power developed
by the runner of a turbine.
° This depends on the slips and other mechanical problems that will
create a loss of energy between the runner in the annular area between
the nozzle and spear
° The amount of water reduces as the spear is pushed forward and vice -
versa and shaft which is purely mechanical and hence mechanical
efficiency.
° If S.P . is the Shaft Power, r)m = S.P/R.P.
• Overall Efficiency^)
° It is the ratio of the power available at the shaft to the power supplied to
the inlet of a turbine.
Page 3
Hydraulic Turbines and Hydro Machines
Hydraulic Turbines and Hydro Machines is the section of Fluid Mechanics which
deals with topics such as Turbines, pumps and their working. This section includes
all the aspects regarding application of fluid mechanics in the real world.
H y d r a u lic M a c h in e s
• The device which converts hydraulic energy into mechanical energy or vice
versa is known as Hydraulic Machines.
• The hydraulic machines which convert hydraulic energy into mechanical
energy are known as Turbines and that convert mechanical energy into
hydraulic energy is known as Pumps.
In a Hydroelectric plant as shown above
• A Dam constructed across a river or a channel to store water. The reservoir id
also known as Headrace.
• Pipes of large diameter called Penstocks which carry water under pressure
from the storage reservoir to the turbines. These pipes are usually made of
steel or reinforced concrete.
• Turbines having different types of vanes or buckets or blades mounted on a
wheel called a runner.
• Tailrace which is a channel carrying water away from the turbine after the
water has worked on the turbines. The water surface in the tailrace is also
referred to as tailrace.
Important Terms
• Gross Head (Hg ): It is the vertical difference between headrace and tailrace.
• Net Head (H): Net head or effective head is the actual head available at the
inlet of the to work on the turbine.
H = Hg-hL
Where h L is the total head loss during the transit of water from the headrace to
tailrace which is mainly head loss due to friction and is given by,
hf = 4 f LV 2 / 2 g d
Where f is the coefficient of friction of penstock depending on the type of material
of penstock L is the total length of penstock V is the mean flow velocity of water
through the penstock D is the diameter of penstock and g is the acceleration due to
gravity.
Types of Efficiencies
Depending on the considerations of input and output, the efficiencies can be
classified as: •
• Hydraulic Efficiency^/,)
° It is the ratio of the power developed by the runner of a turbine to the
power supplied at the inlet Inlet of the turbine of a turbine.
° Since the power supplied is hydraulic, and the probable loss is between
the striking jet and vane it is rightly called hydraulic efficiency.
° If R .P . is the Runner Power and W .P. is the Water Power, /? /, = R.P/W.P.
• Mechanical Efficiency(/7m )
° It is the ratio of the power available at the shaft to the power developed
by the runner of a turbine.
° This depends on the slips and other mechanical problems that will
create a loss of energy between the runner in the annular area between
the nozzle and spear
° The amount of water reduces as the spear is pushed forward and vice -
versa and shaft which is purely mechanical and hence mechanical
efficiency.
° If S.P . is the Shaft Power, r)m = S.P/R.P.
• Overall Efficiency^)
° It is the ratio of the power available at the shaft to the power supplied to
the inlet of a turbine.
° As this covers overall problems of losses in energy, it is known as overall
efficiency.
° This depends on both the hydraulic losses and the slips and other
mechanical problems that will create a loss of energy between the jet
power supplied and the power generated at the shaft available for
coupling of the generator.
n = nhxnm = r.p/ w.p x s.p/ r.p
• Volumetric Efficiency
Vol. efficiency
Volume of water actually stricking the runner
Volume of water supplied to the turbine
C la s s ific a tio n o f T u rb in e s
• The hydraulic turbines can be classified based on the type of energy at the
inlet, the direction of flow through the vanes, head available at the inlet,
discharge through the vanes and specific speed.
• They are classified as:
Turbine Type of
Head Discharge
Direction Specific
Name type energy
of flow Speed
Pelton
Wheel
Impulse Kinetic
High
Head >
250m to
1000m
Low
Tangential
to runner
Low
<35 Single jet
35 - 60 Multiple jet
Francis
Turbine
Medium
Medium
Radial flow Medium
Reaction Kinetic -
60 m to
ISO in
Mixed Flow
60 to 300
Kaplan
Turbine
Turbine Pressure
Low
< 30 m
High
Axial Flow
High
300 to 1000
• P e lto n T u rb in e
~W
Page 4
Hydraulic Turbines and Hydro Machines
Hydraulic Turbines and Hydro Machines is the section of Fluid Mechanics which
deals with topics such as Turbines, pumps and their working. This section includes
all the aspects regarding application of fluid mechanics in the real world.
H y d r a u lic M a c h in e s
• The device which converts hydraulic energy into mechanical energy or vice
versa is known as Hydraulic Machines.
• The hydraulic machines which convert hydraulic energy into mechanical
energy are known as Turbines and that convert mechanical energy into
hydraulic energy is known as Pumps.
In a Hydroelectric plant as shown above
• A Dam constructed across a river or a channel to store water. The reservoir id
also known as Headrace.
• Pipes of large diameter called Penstocks which carry water under pressure
from the storage reservoir to the turbines. These pipes are usually made of
steel or reinforced concrete.
• Turbines having different types of vanes or buckets or blades mounted on a
wheel called a runner.
• Tailrace which is a channel carrying water away from the turbine after the
water has worked on the turbines. The water surface in the tailrace is also
referred to as tailrace.
Important Terms
• Gross Head (Hg ): It is the vertical difference between headrace and tailrace.
• Net Head (H): Net head or effective head is the actual head available at the
inlet of the to work on the turbine.
H = Hg-hL
Where h L is the total head loss during the transit of water from the headrace to
tailrace which is mainly head loss due to friction and is given by,
hf = 4 f LV 2 / 2 g d
Where f is the coefficient of friction of penstock depending on the type of material
of penstock L is the total length of penstock V is the mean flow velocity of water
through the penstock D is the diameter of penstock and g is the acceleration due to
gravity.
Types of Efficiencies
Depending on the considerations of input and output, the efficiencies can be
classified as: •
• Hydraulic Efficiency^/,)
° It is the ratio of the power developed by the runner of a turbine to the
power supplied at the inlet Inlet of the turbine of a turbine.
° Since the power supplied is hydraulic, and the probable loss is between
the striking jet and vane it is rightly called hydraulic efficiency.
° If R .P . is the Runner Power and W .P. is the Water Power, /? /, = R.P/W.P.
• Mechanical Efficiency(/7m )
° It is the ratio of the power available at the shaft to the power developed
by the runner of a turbine.
° This depends on the slips and other mechanical problems that will
create a loss of energy between the runner in the annular area between
the nozzle and spear
° The amount of water reduces as the spear is pushed forward and vice -
versa and shaft which is purely mechanical and hence mechanical
efficiency.
° If S.P . is the Shaft Power, r)m = S.P/R.P.
• Overall Efficiency^)
° It is the ratio of the power available at the shaft to the power supplied to
the inlet of a turbine.
° As this covers overall problems of losses in energy, it is known as overall
efficiency.
° This depends on both the hydraulic losses and the slips and other
mechanical problems that will create a loss of energy between the jet
power supplied and the power generated at the shaft available for
coupling of the generator.
n = nhxnm = r.p/ w.p x s.p/ r.p
• Volumetric Efficiency
Vol. efficiency
Volume of water actually stricking the runner
Volume of water supplied to the turbine
C la s s ific a tio n o f T u rb in e s
• The hydraulic turbines can be classified based on the type of energy at the
inlet, the direction of flow through the vanes, head available at the inlet,
discharge through the vanes and specific speed.
• They are classified as:
Turbine Type of
Head Discharge
Direction Specific
Name type energy
of flow Speed
Pelton
Wheel
Impulse Kinetic
High
Head >
250m to
1000m
Low
Tangential
to runner
Low
<35 Single jet
35 - 60 Multiple jet
Francis
Turbine
Medium
Medium
Radial flow Medium
Reaction Kinetic -
60 m to
ISO in
Mixed Flow
60 to 300
Kaplan
Turbine
Turbine Pressure
Low
< 30 m
High
Axial Flow
High
300 to 1000
• P e lto n T u rb in e
~W
u= wheel velocity, V= Jet velocity, Vr= relative velocity, Vw=whirl velocity, <p=Angle b |y
relative velocity at outlet and (3 = Guide blade angle at outlet
U i=u2=u=2t tN/60 where N= no. of rotation of wheel
Tangential flow Impulse turbine
components 1) Nozzle 2) Runner and buckets 3) Casing 4) Breaking Jet
Power given to pelton turbine = paVt(Vw ± VW i > )u Nm/s
Hydraullic e f f .
_______ Runner Power_______
Water Power ( K . E o f water)
p a V y f V ^ V ^ u
f>aV*
Max hydraullic e f f . ri
J 'm ax
1 + Cos4>
when u = ¦
V,
Point to Remember:-
• The velocity of jet Vi=Cv*V(2gH) where Cv=0.98 to 0.99 and called coefficient
of velocity
• The velocity of wheel u= 0 V(2gH) where 0 = Speed ratio (u/Vi) (0.43 to 0.48)
• The velocity of wheel u= ttDN (Rps)
• Jet ratio m=D/d (ratio of pitch diameter to jet diameter and usually 12 in most
cases)
• Number of bucket Z= 15+(D/2d) = 15+0.5m
• Number of jets = total flow rate/ Rate of flow by single jet
Radial Flow Reaction Turbine:-
Page 5
Hydraulic Turbines and Hydro Machines
Hydraulic Turbines and Hydro Machines is the section of Fluid Mechanics which
deals with topics such as Turbines, pumps and their working. This section includes
all the aspects regarding application of fluid mechanics in the real world.
H y d r a u lic M a c h in e s
• The device which converts hydraulic energy into mechanical energy or vice
versa is known as Hydraulic Machines.
• The hydraulic machines which convert hydraulic energy into mechanical
energy are known as Turbines and that convert mechanical energy into
hydraulic energy is known as Pumps.
In a Hydroelectric plant as shown above
• A Dam constructed across a river or a channel to store water. The reservoir id
also known as Headrace.
• Pipes of large diameter called Penstocks which carry water under pressure
from the storage reservoir to the turbines. These pipes are usually made of
steel or reinforced concrete.
• Turbines having different types of vanes or buckets or blades mounted on a
wheel called a runner.
• Tailrace which is a channel carrying water away from the turbine after the
water has worked on the turbines. The water surface in the tailrace is also
referred to as tailrace.
Important Terms
• Gross Head (Hg ): It is the vertical difference between headrace and tailrace.
• Net Head (H): Net head or effective head is the actual head available at the
inlet of the to work on the turbine.
H = Hg-hL
Where h L is the total head loss during the transit of water from the headrace to
tailrace which is mainly head loss due to friction and is given by,
hf = 4 f LV 2 / 2 g d
Where f is the coefficient of friction of penstock depending on the type of material
of penstock L is the total length of penstock V is the mean flow velocity of water
through the penstock D is the diameter of penstock and g is the acceleration due to
gravity.
Types of Efficiencies
Depending on the considerations of input and output, the efficiencies can be
classified as: •
• Hydraulic Efficiency^/,)
° It is the ratio of the power developed by the runner of a turbine to the
power supplied at the inlet Inlet of the turbine of a turbine.
° Since the power supplied is hydraulic, and the probable loss is between
the striking jet and vane it is rightly called hydraulic efficiency.
° If R .P . is the Runner Power and W .P. is the Water Power, /? /, = R.P/W.P.
• Mechanical Efficiency(/7m )
° It is the ratio of the power available at the shaft to the power developed
by the runner of a turbine.
° This depends on the slips and other mechanical problems that will
create a loss of energy between the runner in the annular area between
the nozzle and spear
° The amount of water reduces as the spear is pushed forward and vice -
versa and shaft which is purely mechanical and hence mechanical
efficiency.
° If S.P . is the Shaft Power, r)m = S.P/R.P.
• Overall Efficiency^)
° It is the ratio of the power available at the shaft to the power supplied to
the inlet of a turbine.
° As this covers overall problems of losses in energy, it is known as overall
efficiency.
° This depends on both the hydraulic losses and the slips and other
mechanical problems that will create a loss of energy between the jet
power supplied and the power generated at the shaft available for
coupling of the generator.
n = nhxnm = r.p/ w.p x s.p/ r.p
• Volumetric Efficiency
Vol. efficiency
Volume of water actually stricking the runner
Volume of water supplied to the turbine
C la s s ific a tio n o f T u rb in e s
• The hydraulic turbines can be classified based on the type of energy at the
inlet, the direction of flow through the vanes, head available at the inlet,
discharge through the vanes and specific speed.
• They are classified as:
Turbine Type of
Head Discharge
Direction Specific
Name type energy
of flow Speed
Pelton
Wheel
Impulse Kinetic
High
Head >
250m to
1000m
Low
Tangential
to runner
Low
<35 Single jet
35 - 60 Multiple jet
Francis
Turbine
Medium
Medium
Radial flow Medium
Reaction Kinetic -
60 m to
ISO in
Mixed Flow
60 to 300
Kaplan
Turbine
Turbine Pressure
Low
< 30 m
High
Axial Flow
High
300 to 1000
• P e lto n T u rb in e
~W
u= wheel velocity, V= Jet velocity, Vr= relative velocity, Vw=whirl velocity, <p=Angle b |y
relative velocity at outlet and (3 = Guide blade angle at outlet
U i=u2=u=2t tN/60 where N= no. of rotation of wheel
Tangential flow Impulse turbine
components 1) Nozzle 2) Runner and buckets 3) Casing 4) Breaking Jet
Power given to pelton turbine = paVt(Vw ± VW i > )u Nm/s
Hydraullic e f f .
_______ Runner Power_______
Water Power ( K . E o f water)
p a V y f V ^ V ^ u
f>aV*
Max hydraullic e f f . ri
J 'm ax
1 + Cos4>
when u = ¦
V,
Point to Remember:-
• The velocity of jet Vi=Cv*V(2gH) where Cv=0.98 to 0.99 and called coefficient
of velocity
• The velocity of wheel u= 0 V(2gH) where 0 = Speed ratio (u/Vi) (0.43 to 0.48)
• The velocity of wheel u= ttDN (Rps)
• Jet ratio m=D/d (ratio of pitch diameter to jet diameter and usually 12 in most
cases)
• Number of bucket Z= 15+(D/2d) = 15+0.5m
• Number of jets = total flow rate/ Rate of flow by single jet
Radial Flow Reaction Turbine:-
U,
V e lo c ity tria n g le
A t in le t tria n g le :
U i = v e lo c ity o f th e b la d e
a t in le t
V i = a b s o lu te v e lo c ity o f
e n te rin g w a te r
VTl = re la tiv e v e lo c ity o f
e n te rin g w a te r
V r = v e lo c ity o f flo w a t
in le t
a x = g u id e b la d e a n g le
= v a n e a n g le
A t o u tle t tria n g le :
U 2 = v e lo c ity o f th e
b la d e a t o u tle t
Vr = re la tiv e v e lo c ity o f
le a v in g w a te r
Vf2 — V2 = v e lo c ity o f
flo w a t o u tle t
a 2 = g u id e b la d e a n g le
P 2 = v a n e a n g le
I S
Work Done/sec = paVjjV^Uj ± Vw2u2J = pQjV^Uj i V ^u,J
t t DjN t t D0N
u' = _ ^ (rp,n)' ,,2= _ i r (r|>m)
If a2 =90°, V ^ O
so work done /sec =paV1(V[0lu1 )
Degree of Reaction (R):-
^ Change of pressure energy inside the runner
Change in total energy inlet
• For Pelton turbine R=0
Draft Tube:-
A draft tube is a pipe of a gradually increasing area which connects the outlet of
the runner to the tailrace and is used to discharge water from the turbine exit to the
tailrace. One end of the draft tube is connected to the outlet of the runner while the
other end is submerged below the level of water in the tailrace.
Functions:
• It permits a negative head to be established to be established at the outlet of
the runner and thereby increasing the NET HEAD on the turbine.
• It converts a large proportion of kinetic energy which was being rejected at
the outlet if the turbine into useful pressure energy.
Specific Speed:-
The specific speed value for a turbine is the speed of a geometrically
similar turbine which would produce unit power (one kilowatt) under unit head (one
meter). The specific speed of a turbine is given by the manufacturer (along with
other ratings) and will always refer to the point of maximum efficiency.
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