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The discussion on heat transfer correlations consists of many dimensionless groups. Therefore, before we discuss the importance of heat transfer coefficients, it is important to understand the physical significance of these dimensionless groups, which are frequently used in forced convection heat transfer. The table 4.1 shows some of the dimensionless numbers used in the forced convection heat transfer.

Table-4.1: Some important dimensionless numbers used in forced heat transfer convection

Forced Convective Heat Transfer - 2 | Heat Transfer - Mechanical Engineering

Forced Convective Heat Transfer - 2 | Heat Transfer - Mechanical Engineering

Forced Convective Heat Transfer - 2 | Heat Transfer - Mechanical Engineering

 

Forced Convective Heat Transfer - 2 | Heat Transfer - Mechanical Engineering

Forced Convective Heat Transfer - 2 | Heat Transfer - Mechanical Engineering
Forced Convective Heat Transfer - 2 | Heat Transfer - Mechanical Engineering


4.3 Flow through a pipe or tube

4.3.1 Turbulent flow
A classical expression for calculating heat transfer in fully developed turbulent flow in smooth tubes/pipes of diameter (d) and length (L) is given by Dittus and Boelter

Forced Convective Heat Transfer - 2 | Heat Transfer - Mechanical Engineering    (4.3)

where,

n = 0.4, for heating of the fluid

n = 0.3, for cooling of the fluid

The properties in this equation are evaluated at the average fluid bulk temperature. Therefore, the temperature difference between bulk fluid and the wall should not be significantly high.

Application of eq. 4.3 lies in the following limits

Forced Convective Heat Transfer - 2 | Heat Transfer - Mechanical Engineering

Gnielinski suggested that better results for turbulent flow in smooth pipe may be obtained from the following relations

Forced Convective Heat Transfer - 2 | Heat Transfer - Mechanical Engineering (4.4)

Forced Convective Heat Transfer - 2 | Heat Transfer - Mechanical Engineering (4.5)

Forced Convective Heat Transfer - 2 | Heat Transfer - Mechanical Engineering

When the temperature difference between bulk fluid and wall is very high, the viscosity of the fluid and thus the fluid properties changes substantially. Therefore, the viscosity correction must be accounted using Sieder – Tate equation given below

Forced Convective Heat Transfer - 2 | Heat Transfer - Mechanical Engineering (4.6)

Forced Convective Heat Transfer - 2 | Heat Transfer - Mechanical Engineering

However, the fluid properties have to be evaluated at the mean bulk temperature of the fluid except μw which should be evaluated at the wall temperature.
The earlier relations were applicable for fully developed flow when entrance length was negligible. Nusselt recommended the following relation for the entrance region when the flow is not fully developed.

Forced Convective Heat Transfer - 2 | Heat Transfer - Mechanical Engineering   (4.7)

where, L is the tube length and d is the tube diameter.

The fluid properties in eq. 4.7 should be evaluated at mean bulk temperature of the fluid.

Applicability conditions,Forced Convective Heat Transfer - 2 | Heat Transfer - Mechanical Engineering .
As different temperature terms will appear in the course therefore to understand these terms see the following details.


Bulk temperature/mixing cup temperature: Average temperature in a cross-section.

Average bulk temperature: Arithmetic average temperature of inlet and outlet bulk temperatures.

Wall temperature: Temperature of the wall.

Film temperature: Arithmetic average temperature of the wall and free stream temperature.

Free stream temperature: Temperature free from the effect of wall.

Log mean temperature difference: It will be discussed in due course of time

The document Forced Convective Heat Transfer - 2 | Heat Transfer - Mechanical Engineering is a part of the Mechanical Engineering Course Heat Transfer.
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FAQs on Forced Convective Heat Transfer - 2 - Heat Transfer - Mechanical Engineering

1. What is forced convective heat transfer?
Ans. Forced convective heat transfer refers to the transfer of heat between a solid surface and a fluid in motion, such as air or liquid. It occurs when the fluid is forced to flow over the surface due to an external source, such as a pump or a fan.
2. How does forced convective heat transfer differ from natural convection?
Ans. Forced convective heat transfer differs from natural convection in that it relies on an external force to induce fluid motion, whereas natural convection occurs due to density differences caused by temperature variations. In forced convection, the flow rate and heat transfer can be controlled, whereas in natural convection, they are driven solely by buoyancy forces.
3. What are some applications of forced convective heat transfer in chemical engineering?
Ans. Forced convective heat transfer finds application in various chemical engineering processes. Some examples include heat exchangers, cooling towers, condensers, evaporators, and air conditioning systems. It is also crucial in optimizing reaction rates and controlling temperature during chemical reactions.
4. How is the convective heat transfer coefficient determined in forced convection?
Ans. The convective heat transfer coefficient in forced convection is determined through experimental measurements or analytical calculations. Experimental methods involve measuring the temperature difference between the solid surface and the fluid, along with the known flow rate and fluid properties. Analytical methods use empirical correlations based on specific flow conditions and geometries.
5. What factors affect the convective heat transfer in forced convection?
Ans. Several factors influence convective heat transfer in forced convection. These include the fluid velocity, fluid properties (such as viscosity and thermal conductivity), surface roughness, geometry of the solid surface, temperature difference between the solid and fluid, and the presence of any obstructions or flow disturbances. Understanding these factors is crucial for designing efficient heat transfer systems in chemical engineering processes.
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