Highway Materials | Transportation Engineering - Civil Engineering (CE) PDF Download

Group Index of Soils (G.I)

The Group Index (G.I.) is an empirical indexing system used to further classify fine-grained soils within an HRB (Highway Research Board) group and to judge their suitability as subgrade material for pavements. Soils are assigned a numerical index called the group index, which increases with unfavourable properties.

The group index is given by the expression:

G.I. = 0.2a + 0.005ac + 0.01bd

Where the symbols represent:

  • a = amount related to liquid limit in specified form (see classification rules);
  • c = component associated with plasticity index;
  • b = component associated with percentage of fines;
  • d = another factor related to plasticity index as per HRB procedure.
Group Index of Soils (G.I)

In practice the equation is applied using the HRB chart/criteria where

  • WL = Liquid limit;
  • IP = Plasticity index;
  • P = Percentage of fines passing the 0.074 mm sieve.

The group index ranges from 0 to 20. A lower group index indicates better quality subgrade material; soils with higher GI are generally less suitable as subgrades without improvement.

Plate Bearing Test (Static Plate Load Test)

The plate bearing test is a field test used to determine the modulus of subgrade reaction (commonly denoted k) or to assess the bearing capacity and settlement behaviour of the pavement subgrade or foundation soil.

(i) Basic relation and test observations

(i) Basic relation and test observations

During the test, a rigid circular plate of known radius is loaded incrementally and the corresponding settlements are measured. The modulus of subgrade reaction is defined as the pressure corresponding to a standard settlement divided by that settlement.

k = pressure corresponding to a specified settlement (for example 0.125 cm) ÷ corresponding settlement

In notation:

  • k = Modulus of subgrade reaction.
  • P = Pressure corresponding to the chosen settlement (for example settlement = 0.125 cm).
(i) Basic relation and test observations

(ii) Consolidated and soaked conditions; plate size effects

(ii) Consolidated and soaked conditions; plate size effects

When the subgrade is tested in different moisture conditions the subgrade reaction changes. For a soaked condition the modulus (ks) is defined as the pressure required in the soaked state to produce the same deformation that pressure P produced in the consolidated (unsoaked) state.

  • ks = Modulus of subgrade reaction for the soaked condition.
  • Ps = Pressure in soaked condition producing the same deformation as P in consolidated condition.
  • k = Modulus of subgrade reaction for the consolidated stage.
(ii) Consolidated and soaked conditions; plate size effects

In the plate test, the measured deformation is Δ (in cm) for a plate of radius a (in cm). The basic relations used are:

k = P / Δ

and for a linearly elastic approximation relating to an equivalent elastic modulus of the subgrade:

k = E / 1.18a

Where E is the modulus of elasticity of the soil subgrade (in kg/cm2). The product k·a is often treated as a constant for plates of different radii under similar conditions.

(ii) Consolidated and soaked conditions; plate size effects

For tests using two plates of different radii, if a and a1 are radii and k and k1 are the corresponding moduli, comparisons allow estimation of depth of influence and modulus scaling.

California Bearing Ratio (CBR) Test

The California Bearing Ratio (CBR) test is a penetration test used to evaluate the strength of subgrade soil and base courses for road and airfield pavements. The CBR value is the ratio of the penetration resistance of the soil or aggregate to that of a standard crushed rock material, expressed as a percentage.

California Bearing Ratio (CBR) Test

Key points:

  • The test may be performed on soaked or unsoaked samples; soaked CBR indicates the worst expected in-service condition.
  • CBR is used for design thickness of pavement layers; higher CBR indicates a stronger material requiring thinner layers.

Tests for Road Aggregate

A range of laboratory tests are used to judge the suitability of aggregates for road construction; the commonly used tests and their significance are summarised below.

Tests for Road Aggregate
Tests for Road Aggregate
  • Aggregate Crushing Test (Aggregate Crushing Value) - measures aggregate resistance to crushing under a gradually applied compressive load.
Tests for Road Aggregate

The crushing value is computed as the percentage by mass of material that passes through a specified sieve (commonly 2.36 mm) after the crushing test:

  • Aggregate Crushing Value = (w2 / w1) × 100
  • where w1 = weight of test sample (g), w2 = weight of crushed material passing 2.36 mm sieve (g).
  • Shape tests - include the flakiness index and elongation index, which influence compaction, stability and interlock of aggregates.
Tests for Road Aggregate

For specific gravity measurements and certain shape/test apparatus the variables commonly noted are:

  • Ga = specific gravity of aggregate;
  • W = mass of mould containing aggregate;
  • C = mass of mould containing water (as recorded in specific apparatus procedures).
  • Abrasion Test - Los Angeles (L.A.) Abrasion - measures aggregate resistance to abrasion and impact; expressed as an L.A. abrasion value (percentage loss).
Tests for Road Aggregate

Lower L.A. abrasion values indicate tougher aggregates suitable for wearing surfaces.

Bituminous Material

Bituminous materials are used as binders in flexible pavements. Key facts and types are listed below.

  • Source: Bitumen is a residue of the fractional distillation of petroleum and commonly produced fractions include gasoline, naphtha, kerosene, lubricating oil and the residual bitumen (petroleum bitumen).
  • Cutback Bitumen: Bitumen whose viscosity has been reduced by the addition of petroleum solvents to allow mixing at lower temperatures. Cutback grades are designated with an N number such as N-0, N-1, ... N-5, which indicate progressive thickening from N-0 (most fluid) to N-5 (least fluid).
  • Specific gravity: Typical ranges are Bitumen: 0.97-1.02 and Tar: 1.1-1.5.
Bituminous Material

Bituminous Mixes

Design and quality control of bituminous mixes require determination of specific gravities, voids, and various volumetric properties. The following subsections summarise commonly used calculations and parameters.

(i) Determination of Average Specific Gravity of Blended Aggregates

(i) Determination of Average Specific Gravity of Blended Aggregates

When several aggregate fractions are blended, the average specific gravity Ga of the blended aggregate mix (by weight percentages) is calculated as the weighted average of the specific gravities of individual fractions:

  • Ga = (w1G1 + w2G2 + w3G3 + w4G4)/100
  • where w1, w2, w3, w4 are the percent by weight of aggregates 1, 2, 3 & 4 respectively, and G1, G2, G3, G4 are their specific gravities.

(ii) Specific Gravity of Compacted Specimen and Related Volumetric Properties

Determination of compacted specimen properties yields the bulk density and allows computation of air voids and other volumetric parameters.

(ii) Specific Gravity of Compacted Specimen and Related Volumetric Properties

Key definitions and variables:

  • Gt = Theoretical maximum specific gravity (also referred to as Rice gravity) of the mix.
  • Wb = Percentage by weight of bitumen in the mix.
  • Gb = Specific gravity of bitumen.
  • Ga = Average specific gravity of aggregates.
(ii) Specific Gravity of Compacted Specimen and Related Volumetric Properties

From the measured bulk density and theoretical gravity the following is commonly determined:

  • Percent air voids (Vv) = ((Gt - Gm)/Gt) × 100 where Gm is the bulk (measured) specific gravity of the compacted specimen.
  • Theoretical density γt and percent solids by volume are obtained from the specific gravities and proportions of constituents.

(c) Voids in the Mineral Aggregate (VMA)

(c) Voids in the Mineral Aggregate (VMA)

VMA is the volume of voids between the aggregate particles of a compacted paving mixture, expressed as a percentage of the total volume of the compacted mix. It represents the space available within the aggregate structure to accommodate the bitumen and air voids.

  • Vb = % volume of bitumen in the compacted mix.
  • Wa = Aggregate content percent by weight.
  • Vv = % air voids in the specimen.
(c) Voids in the Mineral Aggregate (VMA)

Note: VMA is related to mix durability and resistance to deformation; it should be sufficient to allow an adequate film of bitumen around aggregate particles while not being excessive.

(d) Percent Voids Filled with Bitumen (VFB)

VFB is the percentage of the voids in the mineral aggregate that are filled with bitumen. It is computed from VMA and Vv:

  • VFB = (VMA - Vv)/VMA × 100

Marshall Method of Bituminous Mix Design

The Marshall method is an empirical procedure widely used for designing and evaluating dense-graded bituminous mixtures. The method employs the Marshall stability test and volumetric properties to determine an optimum binder content.

Marshall Method of Bituminous Mix Design

Percent air voids in a Marshall specimen is calculated from the bulk and theoretical specific gravities:

  • Percent Air Voids (Vv) = ((Gt - Gm)/Gt) × 100
  • where Gm = bulk density (mass density) of the specimen and Gt = theoretical specific gravity of the mixture.
Marshall Method of Bituminous Mix Design

The effective specific gravity of the total mix and proportions are often calculated from component specific gravities and percent weights:

  • W1 = Percent by weight of coarse aggregate;
  • W2 = Percent by weight of fine aggregate;
  • W3 = Percent by weight of filler;
  • W4 = Percent by weight of bitumen;
  • G1, G2, G3, G4 = apparent specific gravities of coarse aggregate, fine aggregate, filler and bitumen respectively.
  • Percent Voids in Mineral Aggregate (VMA) is the sum of the air voids and bitumen volume in the compacted mix:

    • VMA = Vv + Vb
    Marshall Method of Bituminous Mix Design

    Per-cent Voids Filled with Bitumen (VFB) is determined as previously described and is used as a control parameter in Marshall mix design.

    Marshall Method of Bituminous Mix Design
    Marshall Method of Bituminous Mix Design
    Marshall Method of Bituminous Mix Design
    Marshall Method of Bituminous Mix Design

    Hveem Method of Bituminous Mix Design

    The Hveem method (stabilometer method) is another design procedure that uses measured stability values and cohesion parameters to select binder content and gradation. It gives an index called the Stabilimeter value (s).

    Hveem Method of Bituminous Mix Design

    In the stabilometer test the measured quantities include:

    • Pv = Vertical pressure (for example at 28 kg/cm2 or a total load of 2268 kg applied during the test).
    • Ph = Horizontal pressure corresponding to Pv = 28 kg/cm2.
    • D2 = Displacement on the specimen measured as the number of turns of the pump handle required to raise Ph from 0.35 to 7 kg/cm2.

    The stabilometer value s is empirically related to the stability and cohesion properties of the mix and is used in conjunction with other volumetric parameters to decide the optimum bitumen content.

    Cohesiometer Value (c)

    The cohesiometer is an apparatus used in the Hveem method to measure the shear strength properties (cohesion) of compacted bituminous specimens. The cohesion index is commonly denoted by c.

    Cohesiometer Value (c)

    Measured dimensions and variables used in the test include:

    • L = Weight of shots (used in the apparatus) in cm (a test-specific measurement).
    • w = Diameter or width of the specimen in cm.
    • H = Height of the specimen in cm.

    The measured cohesion index helps to assess the internal resistance of the mix to shear and is considered alongside stabilometer results.

    Stabilometer Resistance - R-value

    The stabilometer resistance (often reported as an R-value) quantifies the resistance of a compacted specimen under combined vertical and horizontal pressures using the stabilometer apparatus.

    Stabilometer Resistance - R-value

    During the test the principal recorded quantities are:

    • Pv = Vertical pressure applied (example value used in apparatus: 11.2 kg/cm2).
    • Ph = Horizontal pressure transmitted corresponding to Pv = 11.2 kg/cm2.
    • D2 = Displacement of stabilometer fluid necessary to increase the horizontal pressure from 0.35 to 7 kg/cm2, measured as the number of revolutions of the calibrated pump handle.

    The R-value is derived from these observations and used in mix selection and stability assessments for pavement design.

    Final notes: The tests and indices described above form the core laboratory and field procedures used to assess the suitability of soils, aggregates and bituminous materials for highway pavement layers. Proper application requires adherence to standard test methods (such as IS/ASTM/AASHTO procedures), careful sample preparation, and interpretation of results in the context of local material behaviour and design criteria.

The document Highway Materials | Transportation Engineering - Civil Engineering (CE) is a part of the Civil Engineering (CE) Course Transportation Engineering.
All you need of Civil Engineering (CE) at this link: Civil Engineering (CE)
26 videos|108 docs|58 tests

FAQs on Highway Materials - Transportation Engineering - Civil Engineering (CE)

1. What are the different types of materials used in highway construction?
Ans. Highway construction materials can be classified into three main categories: aggregates, asphalt, and concrete. Aggregates include crushed stone, gravel, sand, and recycled materials. Asphalt is a mixture of bitumen and aggregates used for road pavement. Concrete is a composite material made of cement, aggregates, and water, often used for bridges and rigid pavements.
2. What factors should be considered when selecting highway materials?
Ans. Several factors should be considered when selecting highway materials, including durability, cost-effectiveness, availability, sustainability, and performance under different weather conditions. Other factors include the expected traffic load, design life, maintenance requirements, and environmental impact. It is essential to choose materials that can withstand heavy traffic, resist deterioration, and provide a safe and smooth driving surface.
3. How is the quality of highway materials evaluated?
Ans. The quality of highway materials is evaluated through various tests and inspections. For aggregates, tests such as sieve analysis, specific gravity, and abrasion resistance are conducted to assess their properties. Asphalt materials undergo tests like penetration, softening point, and viscosity to determine their suitability for road construction. Concrete is tested for compressive strength, workability, and durability. These tests help ensure that the materials meet the required standards and specifications.
4. What are the challenges in using recycled materials for highway construction?
Ans. The use of recycled materials in highway construction offers environmental benefits, but it also poses some challenges. One challenge is the variability in the quality and characteristics of recycled materials, which may affect the performance and durability of the highway. Proper processing and quality control measures are necessary to ensure consistency and uniformity. Another challenge is the potential presence of contaminants in recycled materials, which can affect the performance and safety of the highway.
5. How does climate affect the selection of highway materials?
Ans. Climate plays a significant role in the selection of highway materials. Different climates have varying temperature ranges, rainfall patterns, freeze-thaw cycles, and soil conditions. These factors can impact the performance and durability of the materials. For example, in regions with high temperatures, materials with good heat resistance and stability are preferred. In areas prone to heavy rainfall, materials with good drainage properties and resistance to water damage are necessary. The selection of materials should consider the specific climate conditions to ensure optimal performance and longevity of the highway.
Related Searches
Viva Questions, shortcuts and tricks, Highway Materials | Transportation Engineering - Civil Engineering (CE), video lectures, Highway Materials | Transportation Engineering - Civil Engineering (CE), past year papers, Free, study material, Highway Materials | Transportation Engineering - Civil Engineering (CE), Important questions, MCQs, Objective type Questions, Summary, Previous Year Questions with Solutions, ppt, pdf , Exam, Sample Paper, practice quizzes, mock tests for examination, Semester Notes, Extra Questions;