Wastewater Flow and Loading
Flow Rates
Average Daily Flow:
\[Q_{avg} = \frac{\text{Total Volume}}{\text{Time Period}}\]
- Qavg: Average daily flow (gpd or MGD)
- Typically expressed in gallons per day (gpd), million gallons per day (MGD), or cubic meters per day (m³/d)
Peak Flow Factors:
\[Q_{peak} = Q_{avg} \times \text{Peaking Factor}\]
- Qpeak: Peak flow rate (gpd or MGD)
- Peaking Factor: Ratio of peak to average flow, typically 2.0-4.0 for municipal systems
- Peak hourly flow typically 1.5-3.0 times average daily flow
- Minimum flow typically 0.25-0.50 times average daily flow
Per Capita Flow:
\[q = \frac{Q}{P}\]
- q: Per capita flow (gpcd - gallons per capita per day)
- Q: Total flow (gpd)
- P: Population served
- Typical domestic wastewater: 80-120 gpcd
Organic Loading
BOD Mass Loading:
\[L_{BOD} = Q \times C \times 8.34\]
- LBOD: BOD mass loading (lb/day)
- Q: Flow rate (MGD)
- C: BOD concentration (mg/L)
- 8.34: Conversion factor (lb-L/MG-mg)
Per Capita BOD Loading:
\[BOD_{pc} = \frac{L_{BOD}}{P}\]
- BODpc: Per capita BOD loading (lb/capita/day)
- LBOD: Total BOD loading (lb/day)
- P: Population
- Typical domestic value: 0.17-0.20 lb BOD/capita/day
Organic Loading Rate:
\[OLR = \frac{Q \times S_0}{V}\]
- OLR: Organic loading rate (lb BOD/day/1000 ft³ or kg/m³/day)
- Q: Flow rate (MGD or m³/day)
- S0: Influent BOD concentration (mg/L)
- V: Volume of reactor (ft³ or m³)
Suspended Solids Loading
TSS Mass Loading:
\[L_{TSS} = Q \times TSS \times 8.34\]
- LTSS: Total suspended solids mass loading (lb/day)
- Q: Flow rate (MGD)
- TSS: Total suspended solids concentration (mg/L)
- Typical domestic TSS: 0.20-0.24 lb/capita/day
Preliminary Treatment
Bar Screens and Screening
Head Loss Through Bar Screens:
\[h_L = K \times \frac{v^2}{2g}\]
- hL: Head loss through screen (ft or m)
- K: Head loss coefficient (typically 0.07-0.3 for clean screens)
- v: Approach velocity through openings (ft/s or m/s)
- g: Gravitational acceleration (32.2 ft/s² or 9.81 m/s²)
- Typical approach velocity: 1.5-3.0 ft/s (0.45-0.9 m/s)
Screenings Volume:
\[V_s = Q \times q_s\]
- Vs: Volume of screenings (ft³/day or m³/day)
- Q: Flow rate (MGD or m³/day)
- qs: Screenings per unit flow (ft³/MG or m³/1000 m³)
- Typical screenings: 0.5-3.5 ft³/MG (0.004-0.03 m³/1000 m³)
Grit Removal
Stokes' Law (Settling Velocity):
\[v_s = \frac{g \times (ρ_p - ρ_w) \times d^2}{18μ}\]
- vs: Settling velocity (ft/s or m/s)
- g: Gravitational acceleration (32.2 ft/s² or 9.81 m/s²)
- ρp: Particle density (lb/ft³ or kg/m³)
- ρw: Water density (lb/ft³ or kg/m³)
- d: Particle diameter (ft or m)
- μ: Dynamic viscosity (lb-s/ft² or N-s/m²)
- Applicable to laminar flow (Re <>
Horizontal Flow Grit Chamber Detention Time:
\[t = \frac{L}{v_h} = \frac{H}{v_s}\]
- t: Detention time (s)
- L: Length of chamber (ft or m)
- vh: Horizontal velocity (ft/s or m/s)
- H: Depth of chamber (ft or m)
- vs: Settling velocity (ft/s or m/s)
- Typical horizontal velocity: 0.8-1.3 ft/s (0.25-0.4 m/s)
- Typical detention time: 45-90 seconds
Grit Chamber Volume:
\[V = Q \times t\]
- V: Grit chamber volume (ft³ or m³)
- Q: Flow rate (ft³/s or m³/s)
- t: Detention time (s)
Grit Quantity:
\[V_g = Q \times q_g\]
- Vg: Volume of grit (ft³/day or m³/day)
- Q: Flow rate (MGD or m³/day)
- qg: Grit per unit flow (ft³/MG or m³/1000 m³)
- Typical grit quantity: 0.5-27 ft³/MG (0.004-0.2 m³/1000 m³)
Primary Sedimentation
Settling Tank Hydraulics
Detention Time:
\[t = \frac{V}{Q}\]
- t: Detention time (hr or s)
- V: Tank volume (gal or ft³ or m³)
- Q: Flow rate (gph, gpd, or ft³/s, or m³/s)
- Typical primary clarifier detention time: 1.5-2.5 hours
Surface Overflow Rate (Surface Loading Rate):
\[SOR = \frac{Q}{A_s}\]
- SOR: Surface overflow rate (gpd/ft² or m³/m²/day)
- Q: Flow rate (gpd or m³/day)
- As: Surface area (ft² or m²)
- Typical primary clarifier SOR: 600-1200 gpd/ft² (25-50 m/day)
- At peak flow: 1000-1500 gpd/ft² (40-60 m/day)
Weir Overflow Rate:
\[WOR = \frac{Q}{L_w}\]
- WOR: Weir overflow rate (gpd/ft or m³/m/day)
- Q: Flow rate (gpd or m³/day)
- Lw: Weir length (ft or m)
- Typical WOR: < 20,000="" gpd/ft="">< 250="">
Solids Loading Rate:
\[SLR = \frac{Q \times SS}{A_s}\]
- SLR: Solids loading rate (lb/day/ft² or kg/m²/day)
- Q: Flow rate (MGD or m³/day)
- SS: Suspended solids concentration (mg/L)
- As: Surface area (ft² or m²)
- Use 8.34 conversion factor when Q is in MGD and SS in mg/L
Primary Clarifier Performance
Removal Efficiency:
\[E = \frac{C_{in} - C_{out}}{C_{in}} \times 100\%\]
- E: Removal efficiency (%)
- Cin: Influent concentration (mg/L)
- Cout: Effluent concentration (mg/L)
- Typical primary clarifier BOD removal: 25-40%
- Typical primary clarifier TSS removal: 50-65%
Sludge Production:
\[Q_s = \frac{Q \times (SS_{in} - SS_{out}) \times 8.34}{ρ_s \times (SG_s) \times 62.4}\]
- Qs: Sludge flow rate (gpd)
- Q: Influent flow rate (MGD)
- SSin: Influent suspended solids (mg/L)
- SSout: Effluent suspended solids (mg/L)
- ρs: Sludge solids concentration (%)
- SGs: Specific gravity of sludge solids (typically 1.0-1.05)
Activated Sludge Process
Process Fundamentals
Hydraulic Retention Time (HRT):
\[HRT = θ = \frac{V}{Q}\]
- HRT or θ: Hydraulic retention time (hr or days)
- V: Aeration tank volume (gal or ft³ or m³)
- Q: Influent flow rate (gpd, MGD, or ft³/day, or m³/day)
- Typical range for conventional activated sludge: 4-8 hours
Solids Retention Time (SRT) / Mean Cell Residence Time (MCRT):
\[SRT = θ_c = \frac{V \times X}{Q_w \times X_r + Q_e \times X_e}\]
- SRT or θc: Solids retention time (days)
- V: Aeration tank volume (MG or m³)
- X: MLSS concentration in aeration tank (mg/L)
- Qw: Waste activated sludge (WAS) flow rate (MGD or m³/day)
- Xr: WAS concentration (mg/L)
- Qe: Effluent flow rate (MGD or m³/day)
- Xe: Effluent TSS concentration (mg/L)
Simplified SRT (neglecting effluent solids):
\[θ_c = \frac{V \times X}{Q_w \times X_r}\]
- Used when effluent suspended solids are negligible compared to wasted sludge
Food-to-Microorganism Ratio (F/M):
\[F/M = \frac{Q \times S_0}{V \times X}\]
- F/M: Food-to-microorganism ratio (lb BOD/day/lb MLSS or kg BOD/kg MLSS/day)
- Q: Influent flow rate (MGD or m³/day)
- S0: Influent BOD concentration (mg/L)
- V: Aeration tank volume (MG or m³)
- X: MLSS concentration (mg/L)
- Use 8.34 conversion factor when Q in MGD and concentrations in mg/L
- Typical F/M for conventional activated sludge: 0.2-0.5 lb BOD/lb MLSS/day
Volumetric Organic Loading:
\[L_v = \frac{Q \times S_0}{V}\]
- Lv: Volumetric organic loading (lb BOD/day/1000 ft³ or kg/m³/day)
- Q: Flow rate (MGD or m³/day)
- S0: Influent BOD (mg/L)
- V: Aeration tank volume (1000 ft³ or m³)
Sludge Production and Wasting
Observed Yield:
\[Y_{obs} = \frac{P_x}{Q \times (S_0 - S)}\]
- Yobs: Observed yield (lb VSS/lb BOD or kg VSS/kg BOD)
- Px: Net waste activated sludge produced (lb VSS/day or kg VSS/day)
- Q: Flow rate (MGD or m³/day)
- S0: Influent BOD (mg/L)
- S: Effluent BOD (mg/L)
Relationship Between Observed Yield and SRT:
\[Y_{obs} = \frac{Y}{1 + k_d \times θ_c}\]
- Yobs: Observed yield (lb VSS/lb BOD)
- Y: True yield coefficient (lb VSS/lb BOD), typically 0.4-0.8
- kd: Endogenous decay coefficient (day-1), typically 0.025-0.075
- θc: Solids retention time (days)
Sludge Wasting Rate:
\[Q_w = \frac{V \times X}{θ_c \times X_r}\]
- Qw: Waste sludge flow rate (MGD or m³/day)
- V: Aeration tank volume (MG or m³)
- X: MLSS concentration (mg/L)
- θc: Desired SRT (days)
- Xr: Return or waste sludge concentration (mg/L)
Sludge Production (Mass Balance):
\[P_x = Y_{obs} \times Q \times (S_0 - S) \times 8.34\]
- Px: Sludge produced (lb VSS/day)
- Yobs: Observed yield (lb VSS/lb BOD)
- Q: Flow rate (MGD)
- S0: Influent BOD (mg/L)
- S: Effluent BOD (mg/L)
Return Activated Sludge (RAS)
Return Sludge Ratio:
\[R = \frac{Q_r}{Q}\]
- R: Return sludge ratio (dimensionless)
- Qr: Return activated sludge flow rate (MGD or m³/day)
- Q: Influent flow rate (MGD or m³/day)
- Typical range: 0.25-1.0 (25-100%)
Solids Balance for Return Sludge:
\[Q_r = \frac{Q \times X}{X_r - X}\]
- Qr: Return sludge flow rate (MGD or m³/day)
- Q: Influent flow rate (MGD or m³/day)
- X: MLSS concentration (mg/L)
- Xr: Return sludge concentration (mg/L)
Alternative Form:
\[R = \frac{X}{X_r - X}\]
Oxygen Requirements
Oxygen Demand for BOD Removal and Endogenous Respiration:
\[O_2 = Q \times (S_0 - S) \times 8.34 - 1.42 \times P_x\]
- O2: Oxygen required (lb/day)
- Q: Flow rate (MGD)
- S0: Influent BOD (mg/L)
- S: Effluent BOD (mg/L)
- Px: Net waste activated sludge VSS produced (lb/day)
- 1.42: Factor for oxygen equivalence of cell tissue
Oxygen Requirement with Nitrification:
\[O_2 = Q \times (S_0 - S) \times 8.34 - 1.42 \times P_x + 4.57 \times Q \times N_{ox} \times 8.34\]
- Nox: Nitrogen oxidized (mg/L as N)
- 4.57: Oxygen required per unit nitrogen oxidized (lb O2/lb N)
Actual Oxygen Transfer Required:
\[AOR = \frac{O_2}{t}\]
- AOR: Actual oxygen transfer rate required (lb O2/hr)
- O2: Total oxygen required (lb/day)
- t: Time period (24 hr for daily)
Aeration
Oxygen Transfer Rate:
\[OTR = SOTR \times \frac{C_{s,T,P} - C_L}{C_{s,20}} \times α \times β \times (1.024)^{T-20}\]
- OTR: Oxygen transfer rate in field conditions (lb O2/hr)
- SOTR: Standard oxygen transfer rate at clean water conditions (lb O2/hr)
- Cs,T,P: Oxygen saturation concentration at temperature T and pressure P (mg/L)
- CL: Dissolved oxygen concentration maintained in basin (mg/L)
- Cs,20: Oxygen saturation at 20°C and 1 atm (mg/L)
- α: Oxygen transfer correction factor for wastewater (typically 0.4-0.8)
- β: Oxygen saturation correction factor for wastewater (typically 0.9-0.98)
- T: Operating temperature (°C)
Standard Aeration Efficiency (SAE):
\[SAE = \frac{SOTR}{P}\]
- SAE: Standard aeration efficiency (lb O2/hp-hr or kg O2/kW-hr)
- SOTR: Standard oxygen transfer rate (lb O2/hr or kg O2/hr)
- P: Power input (hp or kW)
Oxygen Saturation Temperature Correction:
\[C_{s,T} = C_{s,20} \times (1.024)^{20-T}\]
- Cs,T: Saturation concentration at temperature T (mg/L)
- Cs,20: Saturation concentration at 20°C (9.09 mg/L at sea level)
- T: Temperature (°C)
Secondary Clarification
Design Parameters
Surface Overflow Rate:
\[SOR = \frac{Q + Q_r}{A_s}\]
- SOR: Surface overflow rate (gpd/ft² or m/day)
- Q: Influent flow (gpd or m³/day)
- Qr: Return sludge flow (gpd or m³/day)
- As: Surface area (ft² or m²)
- Typical range: 400-800 gpd/ft² at average flow (16-32 m/day)
- Peak: 1000-1200 gpd/ft² (40-48 m/day)
Solids Loading Rate:
\[SLR = \frac{(Q + Q_r) \times MLSS \times 8.34}{A_s}\]
- SLR: Solids loading rate (lb/day/ft² or kg/m²/day)
- Q: Influent flow (MGD or m³/day)
- Qr: Return sludge flow (MGD or m³/day)
- MLSS: Mixed liquor suspended solids (mg/L)
- As: Surface area (ft² or m²)
- Typical range: 20-30 lb/day/ft² at average flow
- Peak: 40-50 lb/day/ft²
Sludge Blanket and Settling
Sludge Volume Index (SVI):
\[SVI = \frac{SV_{30} \times 1000}{MLSS}\]
- SVI: Sludge volume index (mL/g)
- SV30: Settled sludge volume after 30 minutes (mL/L)
- MLSS: Mixed liquor suspended solids (mg/L or g/L)
- Good settling sludge: SVI < 100="">
- Bulking sludge: SVI > 150 mL/g
Sludge Density Index (SDI):
\[SDI = \frac{100}{SVI}\]
- SDI: Sludge density index (%)
- SVI: Sludge volume index (mL/g)
Trickling Filters
Design Parameters
Hydraulic Loading Rate:
\[HLR = \frac{Q}{A}\]
- HLR: Hydraulic loading rate (gpd/ft² or m³/m²/day)
- Q: Flow rate including recirculation (gpd or m³/day)
- A: Surface area of filter (ft² or m²)
- Low-rate filters: 25-100 gpd/ft² (1-4 m/day)
- High-rate filters: 200-1000 gpd/ft² (8-40 m/day)
Organic Loading Rate:
\[OLR = \frac{Q \times BOD \times 8.34}{V}\]
- OLR: Organic loading rate (lb BOD/day/1000 ft³ or kg/m³/day)
- Q: Flow rate (MGD or m³/day)
- BOD: Applied BOD concentration (mg/L)
- V: Filter volume (1000 ft³ or m³)
- Low-rate filters: 5-25 lb BOD/day/1000 ft³
- High-rate filters: 25-100 lb BOD/day/1000 ft³
Recirculation Ratio:
\[r = \frac{Q_r}{Q}\]
- r: Recirculation ratio
- Qr: Recirculation flow (gpd or m³/day)
- Q: Influent flow (gpd or m³/day)
Performance Models
NRC (National Research Council) Equation for Single-Stage Filters:
\[E = \frac{100}{1 + 0.0561 \times \sqrt{\frac{W}{V \times F}}}\]
- E: BOD removal efficiency at 20°C (%)
- W: BOD loading (lb/day)
- V: Filter volume (1000 ft³)
- F: Recirculation factor
Recirculation Factor:
\[F = \frac{1 + r}{(1 + 0.1r)^2}\]
- F: Recirculation factor
- r: Recirculation ratio
NRC Equation for Two-Stage Filters in Series:
\[E = \frac{100}{1 + 0.0561 \times \sqrt{\frac{W}{V \times (1 + r)}}}\]
- For second stage, replace W with load to second stage
Velz/Germain Equation:
\[\frac{S_e}{S_0} = e^{-k \times \frac{D}{Q^n}}\]
- Se: Effluent BOD concentration (mg/L)
- S0: Influent BOD concentration (mg/L)
- k: Treatability coefficient (varies with media and temperature)
- D: Depth of filter (ft or m)
- Q: Hydraulic loading rate (gpd/ft² or m/day)
- n: Constant (typically 0.5)
Design Parameters
Hydraulic Loading Rate:
\[HLR = \frac{Q}{A}\]
- HLR: Hydraulic loading rate (gpd/ft² or m³/m²/day)
- Q: Flow rate (gpd or m³/day)
- A: Total media surface area (ft² or m²)
- Typical: 1-3 gpd/ft² (0.04-0.12 m³/m²/day)
Organic Loading Rate:
\[OLR = \frac{Q \times BOD \times 8.34}{A}\]
- OLR: Organic loading rate (lb BOD/day/1000 ft² or g/m²/day)
- Q: Flow rate (MGD or m³/day)
- BOD: Applied BOD (mg/L)
- A: Media surface area (1000 ft² or m²)
- Typical: 1.5-4.0 lb/day/1000 ft² for first stage
Stabilization Ponds
Design Equations
Detention Time:
\[t = \frac{V}{Q}\]
- t: Detention time (days)
- V: Pond volume (ft³ or m³)
- Q: Flow rate (ft³/day or m³/day)
- Typical detention time: 30-180 days
Organic Loading Rate:
\[L = \frac{Q \times BOD \times 8.34}{A}\]
- L: Organic loading (lb BOD/acre/day or kg/ha/day)
- Q: Flow rate (MGD or m³/day)
- BOD: Influent BOD (mg/L)
- A: Surface area (acres or ha)
- Typical aerobic pond: < 100="">
- Facultative pond: 15-40 lb/acre/day
BOD Removal (First-Order Kinetics):
\[S_e = \frac{S_0}{1 + k \times t}\]
- Se: Effluent BOD (mg/L)
- S0: Influent BOD (mg/L)
- k: BOD removal rate constant (day-1)
- t: Detention time (days)
Temperature Correction for Rate Constant:
\[k_T = k_{20} \times θ^{(T-20)}\]
- kT: Rate constant at temperature T (day-1)
- k20: Rate constant at 20°C (day-1)
- θ: Temperature coefficient (typically 1.06-1.09)
- T: Operating temperature (°C)
Nutrient Removal
Nitrogen Removal
Nitrification Oxygen Requirement:
\[O_2 = 4.57 \times N_{ox}\]
- O2: Oxygen required (lb O2/lb N or kg O2/kg N)
- Nox: Nitrogen oxidized (lb N or kg N)
- 4.57: Stoichiometric coefficient for complete nitrification
Nitrification with Mass Balance:
\[O_2 = 4.57 \times Q \times (NH_3 - NH_{3,eff}) \times 8.34\]
- O2: Daily oxygen required (lb/day)
- Q: Flow rate (MGD)
- NH3: Influent ammonia-nitrogen (mg/L as N)
- NH3,eff: Effluent ammonia-nitrogen (mg/L as N)
Alkalinity Consumed During Nitrification:
\[Alk = 7.14 \times N_{ox}\]
- Alk: Alkalinity consumed (lb as CaCO3/lb N or mg/L as CaCO3)
- Nox: Nitrogen oxidized (lb N or mg/L as N)
- 7.14: Stoichiometric coefficient
Denitrification Alkalinity Production:
\[Alk = 3.57 \times N_{NO3}\]
- Alk: Alkalinity produced (lb as CaCO3/lb N or mg/L as CaCO3)
- NNO3: Nitrate-nitrogen reduced (lb N or mg/L as N)
- 3.57: Stoichiometric coefficient
Denitrification Carbon Requirement:
\[C_{req} = 2.86 \times N_{NO3}\]
- Creq: BOD required (lb BOD/lb NO3-N or mg/L BOD/mg/L N)
- NNO3: Nitrate-nitrogen to be reduced (lb N or mg/L as N)
- 2.86: Stoichiometric coefficient
Minimum SRT for Nitrification:
\[θ_{c,min} = \frac{1}{μ_m \times (1 - f_d) - k_d}\]
- θc,min: Minimum SRT for nitrification (days)
- μm: Maximum specific growth rate of nitrifiers (day-1)
- fd: Fraction of biomass remaining as debris
- kd: Endogenous decay rate (day-1)
Temperature Effect on Nitrification Rate:
\[μ_T = μ_{20} \times θ^{(T-20)}\]
- μT: Growth rate at temperature T (day-1)
- μ20: Growth rate at 20°C (day-1)
- θ: Temperature coefficient (typically 1.07-1.10 for nitrifiers)
- T: Operating temperature (°C)
Phosphorus Removal
Chemical Phosphorus Precipitation - Aluminum Salts:
\[Al^{3+} + PO_4^{3-} → AlPO_4↓\]
- Stoichiometric Al:P molar ratio = 1:1
- Typical dose: 1.5-2.5 moles Al per mole P for effective removal
Alum Dose for Phosphorus Removal:
\[\text{Alum dose (mg/L)} = \frac{P \times MW_{alum}}{MW_P} \times \text{molar ratio}\]
- P: Phosphorus to be removed (mg/L)
- MWalum: Molecular weight of alum (Al2(SO4)3·14H2O) = 594
- MWP: Molecular weight of phosphorus = 31
- Practical alum dose: 9.6 mg alum per mg P (for 1:1 ratio)
Chemical Phosphorus Precipitation - Iron Salts:
\[Fe^{3+} + PO_4^{3-} → FePO_4↓\]
- Stoichiometric Fe:P molar ratio = 1:1
- Typical dose: 1.5-3.0 moles Fe per mole P for effective removal
Ferric Chloride Dose:
\[\text{FeCl}_3 \text{ dose (mg/L)} = \frac{P \times MW_{FeCl_3}}{MW_P} \times \text{molar ratio}\]
- MWFeCl3: Molecular weight of ferric chloride = 162
- Practical FeCl3 dose: 5.2 mg FeCl3 per mg P (for 1:1 ratio)
Biological Phosphorus Removal - Luxury Uptake:
- Enhanced phosphorus removal through anaerobic/aerobic cycling
- Typical phosphorus content: 1.5-2.0% of biomass (normal)
- Luxury uptake: 5-7% of biomass
Disinfection
Chlorination
Chlorine Dose:
\[D = C_r + C_d\]
- D: Chlorine dose (mg/L)
- Cr: Chlorine residual (mg/L)
- Cd: Chlorine demand (mg/L)
Chlorine Feed Rate:
\[F = Q \times D \times 8.34\]
- F: Chlorine feed rate (lb/day)
- Q: Flow rate (MGD)
- D: Chlorine dose (mg/L)
Contact Time (CT Value):
\[CT = C \times t\]
- CT: Contact time parameter (mg-min/L)
- C: Disinfectant residual concentration (mg/L)
- t: Contact time (min)
- CT values depend on organism, temperature, and pH
Contact Time at t10:
\[t_{10} = \frac{V}{Q} \times \text{baffling factor}\]
- t10: Time for 10% of flow to pass through (min)
- V: Basin volume (gal or m³)
- Q: Flow rate (gpm or m³/min)
- Baffling factor typically 0.1-0.7 depending on basin configuration
UV Disinfection
UV Dose:
\[D_{UV} = I \times t\]
- DUV: UV dose (mW-s/cm² or mJ/cm²)
- I: UV intensity (mW/cm²)
- t: Exposure time (s)
- Typical dose for secondary effluent: 30-100 mJ/cm²
Sludge Processing
Sludge Quantities
Sludge Volume:
\[V_s = \frac{M}{ρ \times P_s \times 62.4}\]
- Vs: Sludge volume (ft³ or gal)
- M: Mass of dry solids (lb)
- ρ: Specific gravity of sludge (typically 1.0-1.05)
- Ps: Solids content (decimal, e.g., 0.02 for 2%)
- 62.4: Density of water (lb/ft³)
Conversion for Sludge Volume:
\[V_{gal} = \frac{M \times 120}{ρ \times P_s \times 100}\]
- Vgal: Sludge volume (gal)
- M: Mass of dry solids (lb)
- ρ: Specific gravity
- Ps: Percent solids (%)
Mass-Volume-Concentration Relationship:
\[M = V \times C \times ρ \times 8.34\]
- M: Mass of solids (lb)
- V: Volume (MG)
- C: Concentration (mg/L or %)
- ρ: Specific gravity
Thickening
Gravity Thickener Solids Loading:
\[SLR = \frac{Q \times C \times 8.34}{A}\]
- SLR: Solids loading rate (lb/day/ft² or kg/m²/day)
- Q: Flow rate (MGD or m³/day)
- C: Solids concentration (mg/L or %)
- A: Thickener surface area (ft² or m²)
- Typical loading for WAS: 4-8 lb/day/ft²
- Typical loading for primary sludge: 20-40 lb/day/ft²
Solids Mass Balance for Thickening:
\[Q_{in} \times C_{in} = Q_{out} \times C_{out}\]
- Qin: Influent flow (gpd or m³/day)
- Cin: Influent solids concentration (%)
- Qout: Effluent (thickened) flow (gpd or m³/day)
- Cout: Effluent solids concentration (%)
Anaerobic Digestion
Volatile Solids Loading Rate:
\[L_{VS} = \frac{Q \times VS}{V}\]
- LVS: Volatile solids loading (lb VS/day/ft³ or kg VS/m³/day)
- Q: Sludge flow rate (MGD or m³/day)
- VS: Volatile solids concentration (mg/L)
- V: Digester volume (ft³ or m³)
- Typical range: 0.03-0.20 lb VS/day/ft³ (0.5-3.2 kg/m³/day)
Digester Detention Time:
\[t = \frac{V}{Q}\]
- t: Detention time (days)
- V: Digester volume (gal, ft³, or m³)
- Q: Sludge feed rate (gpd, ft³/day, or m³/day)
- Typical range for mesophilic: 15-20 days
- Typical range for thermophilic: 10-15 days
Volatile Solids Reduction:
\[VSR = \frac{VS_{in} - VS_{out}}{VS_{in}} \times 100\%\]
- VSR: Volatile solids reduction (%)
- VSin: Influent volatile solids (lb/day or kg/day)
- VSout: Effluent volatile solids (lb/day or kg/day)
- Typical VSR: 40-60%
Gas Production:
\[G = VS_{destroyed} \times Y_g\]
- G: Gas production (ft³/day or m³/day)
- VSdestroyed: Volatile solids destroyed (lb/day or kg/day)
- Yg: Gas yield (ft³/lb VS or m³/kg VS)
- Typical yield: 12-18 ft³/lb VS destroyed (0.75-1.12 m³/kg VS)
- Methane content: 60-70% by volume
Heat Required for Digester:
\[Q_h = m \times C_p \times ΔT + Q_{loss}\]
- Qh: Heat required (Btu/hr or kJ/hr)
- m: Mass flow rate of sludge (lb/hr or kg/hr)
- Cp: Specific heat of sludge (Btu/lb-°F or kJ/kg-°C), approximately 1.0
- ΔT: Temperature rise required (°F or °C)
- Qloss: Heat loss through walls, roof, floor (Btu/hr or kJ/hr)
Aerobic Digestion
Digestion Time:
\[t = \frac{V}{Q}\]
- t: Digestion time (days)
- V: Digester volume (gal or m³)
- Q: Sludge feed rate (gpd or m³/day)
- Typical range: 15-25 days at 20°C
Oxygen Requirements for Aerobic Digestion:
\[O_2 = 2.3 \times VS_{destroyed}\]
- O2: Oxygen required (lb O2/lb VS or kg O2/kg VS)
- VSdestroyed: Volatile solids destroyed (lb or kg)
- 2.3: Stoichiometric coefficient
Dewatering
Solids Recovery:
\[R = \frac{C_{cake} \times (C_{feed} - C_{filtrate})}{C_{feed} \times (C_{cake} - C_{filtrate})} \times 100\%\]
- R: Solids recovery (%)
- Ccake: Cake solids concentration (%)
- Cfeed: Feed solids concentration (%)
- Cfiltrate: Filtrate solids concentration (%)
Belt Filter Press Loading:
\[L = \frac{Q \times C \times 8.34}{W}\]
- L: Hydraulic loading (lb dry solids/hr/ft belt width)
- Q: Feed flow rate (MGD)
- C: Feed solids concentration (mg/L or %)
- W: Belt width (ft)
- Typical loading: 400-800 lb/hr/ft
Centrifuge Loading:
\[L = \frac{Q \times C \times 8.34 \times 60}{V_b}\]
- L: Hydraulic loading (lb dry solids/hr/gal bowl volume)
- Q: Feed flow rate (gpm)
- C: Feed solids concentration (%)
- Vb: Bowl volume (gal)
Polymer Dose:
\[D_p = \frac{P \times Q \times 8.34}{C_p}\]
- Dp: Polymer dose (lb/day)
- P: Polymer concentration in feed (mg/L or ppm)
- Q: Sludge flow rate (MGD)
- Cp: Polymer solution concentration (decimal)
Effluent Disposal and Reuse
Land Application
Hydraulic Loading Rate:
\[HLR = \frac{Q}{A}\]
- HLR: Hydraulic loading rate (in/week, gpd/acre, or m/day)
- Q: Flow rate (gpd or m³/day)
- A: Land application area (acres or m²)
Nitrogen Loading Rate:
\[NLR = \frac{Q \times N \times 8.34}{A}\]
- NLR: Nitrogen loading rate (lb N/acre/yr or kg N/ha/yr)
- Q: Annual flow (MG/yr or m³/yr)
- N: Nitrogen concentration (mg/L)
- A: Application area (acres or ha)
Constructed Wetlands
BOD Removal Rate:
\[k_a = -\frac{\ln(C_e/C_0)}{t}\]
- ka: Areal removal rate constant (day-1)
- Ce: Effluent BOD concentration (mg/L)
- C0: Influent BOD concentration (mg/L)
- t: Hydraulic residence time (days)
Wetland Area Required:
\[A = \frac{Q \times \ln(C_0/C_e)}{k_T \times d \times n}\]
- A: Wetland area (m² or acres)
- Q: Flow rate (m³/day or acre-ft/day)
- C0: Influent concentration (mg/L)
- Ce: Effluent concentration (mg/L)
- kT: Temperature-dependent rate constant (day-1)
- d: Depth of wetland (m or ft)
- n: Porosity (typically 0.65-0.75)
Pumping and Collection Systems
Pump Sizing
Pump Power:
\[P = \frac{Q \times H \times ρ}{33000 \times η}\]
- P: Pump power (hp)
- Q: Flow rate (gpm)
- H: Total dynamic head (ft)
- ρ: Specific weight of fluid (lb/ft³), water ≈ 62.4
- η: Pump efficiency (decimal)
- 33000: Conversion factor (ft-lb/min/hp)
Simplified Pump Power (Water):
\[P = \frac{Q \times H}{3960 \times η}\]
- P: Pump power (hp)
- Q: Flow rate (gpm)
- H: Total dynamic head (ft)
- η: Pump efficiency (decimal)
Wire-to-Water Efficiency:
\[η_{w-w} = η_{pump} \times η_{motor}\]
- ηw-w: Wire-to-water efficiency
- ηpump: Pump efficiency
- ηmotor: Motor efficiency
Gravity Flow in Sewers
Manning's Equation for Open Channel Flow:
\[Q = \frac{1.486}{n} \times A \times R^{2/3} \times S^{1/2}\]
- Q: Flow rate (ft³/s)
- n: Manning's roughness coefficient
- A: Cross-sectional area of flow (ft²)
- R: Hydraulic radius (ft) = A/P
- P: Wetted perimeter (ft)
- S: Slope of energy grade line (ft/ft)
- 1.486: Unit conversion constant (US Customary)
- For SI units, replace 1.486 with 1.0
Velocity in Pipe:
\[v = \frac{Q}{A}\]
- v: Velocity (ft/s or m/s)
- Q: Flow rate (ft³/s or m³/s)
- A: Cross-sectional area (ft² or m²)
- Minimum self-cleansing velocity: 2.0 ft/s (0.6 m/s)
Hydraulic Radius for Circular Pipe:
\[R = \frac{d}{4}\]
- R: Hydraulic radius for full pipe flow (ft or m)
- d: Pipe diameter (ft or m)
Hydraulic Radius for Partially Full Circular Pipe:
\[R = \frac{A}{P}\]
- A: Area of flow
- P: Wetted perimeter
- Requires geometric calculations based on depth-to-diameter ratio
Wet Well Sizing
Pump Cycle Time:
\[t_{cycle} = \frac{V}{Q_{in} - Q_{pump}}\]
- tcycle: Pump cycle time (min)
- V: Working volume between on/off levels (gal or ft³)
- Qin: Inflow rate (gpm or ft³/min)
- Qpump: Pump discharge rate (gpm or ft³/min)
Wet Well Volume:
\[V = \frac{Q_{pump} \times t_{cycle}}{4}\]
- V: Working volume (gal)
- Qpump: Pump capacity (gpm)
- tcycle: Desired cycle time (min)
- Typical minimum cycle time: 10 minutes
Process Control and Monitoring
Mass Balance
General Mass Balance:
\[Accumulation = Input - Output + Generation - Consumption\]
- For steady-state: Accumulation = 0
- For conservative substances: Generation = Consumption = 0
Reactor Mass Balance (Steady State):
\[Q \times C_{in} = Q \times C_{out} + V \times r\]
- Q: Flow rate (MGD or m³/day)
- Cin: Influent concentration (mg/L)
- Cout: Effluent concentration (mg/L)
- V: Reactor volume (MG or m³)
- r: Reaction rate (mg/L/day)
Quality Control
Percent Removal:
\[R = \frac{C_{in} - C_{out}}{C_{in}} \times 100\%\]
- R: Percent removal (%)
- Cin: Influent concentration
- Cout: Effluent concentration
Unit Process Efficiency:
\[E = \frac{Load_{in} - Load_{out}}{Load_{in}} \times 100\%\]
- E: Efficiency (%)
- Loadin: Mass loading into unit (lb/day or kg/day)
- Loadout: Mass loading out of unit (lb/day or kg/day)
Kinetics and Biological Processes
Monod Kinetics
Monod Equation:
\[μ = \frac{μ_{max} \times S}{K_s + S}\]
- μ: Specific growth rate (day-1)
- μmax: Maximum specific growth rate (day-1)
- S: Substrate concentration (mg/L)
- Ks: Half-saturation constant (mg/L)
Substrate Utilization Rate:
\[r_{su} = -\frac{k \times X \times S}{K_s + S}\]
- rsu: Substrate utilization rate (mg/L/day)
- k: Maximum substrate utilization rate (mg substrate/mg biomass/day)
- X: Biomass concentration (mg/L)
- S: Substrate concentration (mg/L)
- Ks: Half-saturation constant (mg/L)
Effluent Substrate Concentration:
\[S = \frac{K_s \times (1 + k_d \times θ_c)}{θ_c \times (μ_{max} - k_d) - 1}\]
- S: Effluent substrate concentration (mg/L)
- Ks: Half-saturation constant (mg/L)
- kd: Endogenous decay coefficient (day-1)
- θc: Solids retention time (days)
- μmax: Maximum specific growth rate (day-1)
BOD Kinetics
First-Order BOD Removal:
\[L_t = L_0 \times e^{-kt}\]
- Lt: BOD remaining at time t (mg/L)
- L0: Initial BOD (mg/L)
- k: BOD decay rate constant (day-1, base e)
- t: Time (days)
BOD Exerted:
\[BOD_t = L_0 \times (1 - e^{-kt})\]
- BODt: BOD exerted at time t (mg/L)
- L0: Ultimate BOD (mg/L)
- k: BOD decay rate constant (day-1)
- t: Time (days)
Relationship Between Rate Constants:
\[k_{base 10} = 2.303 \times k_{base e}\]
- kbase 10: Rate constant to base 10
- kbase e: Rate constant to base e
Ultimate BOD:
\[BOD_u = \frac{BOD_t}{1 - e^{-kt}}\]
- BODu: Ultimate BOD (mg/L)
- BODt: BOD at time t (mg/L)
- k: Rate constant (day-1)
- t: Time (days)
Temperature Correction for k:
\[k_T = k_{20} \times θ^{(T-20)}\]
- kT: Rate constant at temperature T (day-1)
- k20: Rate constant at 20°C (day-1)
- θ: Temperature coefficient (typically 1.047 for BOD)
- T: Temperature (°C)
Advanced Treatment Processes
Filtration
Filtration Rate:
\[FR = \frac{Q}{A}\]
- FR: Filtration rate (gpm/ft² or m³/m²/hr)
- Q: Flow rate (gpm or m³/hr)
- A: Filter surface area (ft² or m²)
- Typical range: 2-5 gpm/ft² (5-12 m/hr)
Head Loss (Carman-Kozeny):
\[h_L = \frac{k \times μ \times v \times L \times (1-ε)^2}{ρ \times g \times d^2 \times ε^3}\]
- hL: Head loss (ft or m)
- k: Kozeny constant (dimensionless)
- μ: Dynamic viscosity (lb-s/ft² or N-s/m²)
- v: Approach velocity (ft/s or m/s)
- L: Depth of filter bed (ft or m)
- ε: Porosity (decimal)
- ρ: Fluid density (lb/ft³ or kg/m³)
- g: Gravitational acceleration (ft/s² or m/s²)
- d: Particle diameter (ft or m)
Backwash Rate:
\[Q_{bw} = A \times v_{bw}\]
- Qbw: Backwash flow rate (gpm or m³/hr)
- A: Filter surface area (ft² or m²)
- vbw: Backwash velocity (gpm/ft² or m/hr)
- Typical backwash rate: 15-25 gpm/ft² (37-61 m/hr)
Adsorption (Activated Carbon)
Freundlich Isotherm:
\[q_e = K \times C_e^{1/n}\]
- qe: Mass of adsorbate per unit mass of adsorbent at equilibrium (mg/g)
- K: Freundlich capacity factor
- Ce: Equilibrium concentration of adsorbate (mg/L)
- n: Freundlich intensity parameter
Langmuir Isotherm:
\[q_e = \frac{q_m \times K_L \times C_e}{1 + K_L \times C_e}\]
- qe: Amount adsorbed at equilibrium (mg/g)
- qm: Maximum adsorption capacity (mg/g)
- KL: Langmuir constant (L/mg)
- Ce: Equilibrium concentration (mg/L)
Empty Bed Contact Time (EBCT):
\[EBCT = \frac{V}{Q}\]
- EBCT: Empty bed contact time (min)
- V: Volume of carbon bed (ft³ or m³)
- Q: Flow rate (ft³/min or m³/min)
- Typical range: 7.5-30 minutes
Membrane Processes
Flux Rate:
\[J = \frac{Q}{A}\]
- J: Flux rate (gfd - gallons per square foot per day, or L/m²/hr)
- Q: Permeate flow rate (gpd or L/hr)
- A: Membrane surface area (ft² or m²)
Recovery Ratio:
\[R = \frac{Q_p}{Q_f} \times 100\%\]
- R: Recovery ratio (%)
- Qp: Permeate flow rate (gpd or m³/day)
- Qf: Feed flow rate (gpd or m³/day)
Rejection:
\[Rej = \frac{C_f - C_p}{C_f} \times 100\%\]
- Rej: Rejection (%)
- Cf: Feed concentration (mg/L)
- Cp: Permeate concentration (mg/L)
Concentration Factor:
\[CF = \frac{C_c}{C_f}\]
- CF: Concentration factor
- Cc: Concentrate concentration (mg/L)
- Cf: Feed concentration (mg/L)