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Formula Sheet: Momentum Transfer

Fluid Properties and Definitions

Density and Specific Gravity

  • Density (ρ): Mass per unit volume \[\rho = \frac{m}{V}\] where m = mass (kg or lbm), V = volume (m³ or ft³)
    Units: kg/m³ or lbm/ft³
  • Specific Weight (γ): Weight per unit volume \[\gamma = \rho g\] where g = gravitational acceleration (9.81 m/s² or 32.174 ft/s²)
    Units: N/m³ or lbf/ft³
  • Specific Gravity (SG): Ratio of fluid density to reference density \[SG = \frac{\rho_{fluid}}{\rho_{reference}}\] For liquids: reference is water at 4°C (1000 kg/m³ or 62.4 lbm/ft³)
    For gases: reference is air at standard conditions

Viscosity

  • Dynamic (Absolute) Viscosity (μ): Measure of internal resistance to flow \[\tau = \mu \frac{du}{dy}\] where τ = shear stress (Pa or lbf/ft²), du/dy = velocity gradient (s⁻¹)
    Units: Pa·s, cP (1 cP = 0.001 Pa·s), lbm/(ft·s), or lbf·s/ft²
    Conversion: 1 lbm/(ft·s) = 1.4882 Pa·s
  • Kinematic Viscosity (ν): Ratio of dynamic viscosity to density \[\nu = \frac{\mu}{\rho}\] Units: m²/s, cSt (1 cSt = 10⁻⁶ m²/s), or ft²/s
    Conversion: 1 ft²/s = 0.0929 m²/s

Newtonian vs. Non-Newtonian Fluids

  • Newtonian Fluids: Viscosity is constant and independent of shear rate (water, air, most gases and simple liquids)
  • Non-Newtonian Fluids: Viscosity varies with shear rate
    • Power Law Model: \(\tau = K \left(\frac{du}{dy}\right)^n\)
      where K = consistency index, n = flow behavior index
      n < 1:="" pseudoplastic="">
      n > 1: dilatant (shear-thickening)
      n = 1: Newtonian

Fluid Statics

Pressure Relationships

  • Hydrostatic Pressure: Pressure due to fluid column \[P = P_0 + \rho g h\] or \[\Delta P = \gamma h = \rho g h\] where P₀ = surface pressure, h = depth below surface
    Units: Pa, psi, or lbf/ft²
  • Absolute, Gauge, and Vacuum Pressure: \[P_{absolute} = P_{gauge} + P_{atmospheric}\] \[P_{vacuum} = P_{atmospheric} - P_{absolute}\] Standard atmospheric pressure: 101.325 kPa or 14.696 psia
  • Manometer Equation: For differential pressure measurement \[\Delta P = \rho_{manometric} g h\] For U-tube manometer with different fluids: \[P_1 - P_2 = g(\rho_m h_m - \rho_f h_f)\] where ρm = manometric fluid density, ρf = process fluid density

Forces on Submerged Surfaces

  • Force on Horizontal Surface: \[F = P \cdot A = \rho g h A\] where A = surface area, h = depth to surface
  • Force on Vertical or Inclined Surface: \[F = \rho g h_c A\] where hc = depth to centroid of surface
  • Center of Pressure: Location where resultant force acts \[h_{cp} = h_c + \frac{I_c}{h_c A}\] where Ic = second moment of area about centroidal axis, hcp = depth to center of pressure

Buoyancy

  • Buoyant Force (Archimedes' Principle): \[F_b = \rho_{fluid} g V_{displaced}\] where Vdisplaced = volume of fluid displaced by object
  • Stability Condition: For floating objects, stable when metacenter is above center of gravity

Fluid Dynamics Fundamentals

Conservation of Mass - Continuity Equation

  • General Form: \[\frac{\partial \rho}{\partial t} + \nabla \cdot (\rho \vec{v}) = 0\]
  • Steady Flow: \[\dot{m} = \rho_1 A_1 v_1 = \rho_2 A_2 v_2 = constant\] where = mass flow rate (kg/s or lbm/s), A = cross-sectional area, v = velocity
  • Incompressible Flow (ρ = constant): \[Q = A_1 v_1 = A_2 v_2 = constant\] where Q = volumetric flow rate (m³/s or ft³/s)
  • Mass Flow Rate: \[\dot{m} = \rho A v = \rho Q\]

Bernoulli Equation

  • Bernoulli Equation (along streamline, inviscid, incompressible, steady): \[\frac{P}{\rho} + \frac{v^2}{2} + gz = constant\] or between two points: \[\frac{P_1}{\rho} + \frac{v_1^2}{2} + gz_1 = \frac{P_2}{\rho} + \frac{v_2^2}{2} + gz_2\]
  • Bernoulli Equation (head form): \[\frac{P}{\gamma} + \frac{v^2}{2g} + z = constant\] or \[\frac{P_1}{\gamma} + \frac{v_1^2}{2g} + z_1 = \frac{P_2}{\gamma} + \frac{v_2^2}{2g} + z_2\] where each term represents head (m or ft):
    P/γ = pressure head
    v²/(2g) = velocity head
    z = elevation head
  • Modified Bernoulli with Losses: \[\frac{P_1}{\gamma} + \frac{v_1^2}{2g} + z_1 = \frac{P_2}{\gamma} + \frac{v_2^2}{2g} + z_2 + h_L\] where hL = head loss due to friction
  • Modified Bernoulli with Pump/Turbine: \[\frac{P_1}{\gamma} + \frac{v_1^2}{2g} + z_1 + h_p = \frac{P_2}{\gamma} + \frac{v_2^2}{2g} + z_2 + h_t + h_L\] where hp = pump head added, ht = turbine head extracted

Energy Equation

  • General Mechanical Energy Balance (per unit mass): \[\frac{P_1}{\rho} + \frac{v_1^2}{2} + gz_1 + W_s = \frac{P_2}{\rho} + \frac{v_2^2}{2} + gz_2 + F\] where Ws = shaft work per unit mass, F = friction loss per unit mass
  • Power Relationships: \[\dot{W} = \dot{m} W_s = \rho Q W_s\] Pump power: \[\dot{W}_p = \dot{m} g h_p = \rho Q g h_p = \gamma Q h_p\] Units: W or hp (1 hp = 550 ft·lbf/s = 745.7 W)
  • Pump Efficiency: \[\eta_p = \frac{\text{Water power (hydraulic power)}}{\text{Brake power (input)}} = \frac{\gamma Q h_p}{\dot{W}_{brake}}\]

Dimensional Analysis and Similitude

Dimensionless Numbers

  • Reynolds Number (Re): Ratio of inertial to viscous forces \[Re = \frac{\rho v D}{\mu} = \frac{v D}{\nu}\] where D = characteristic length (pipe diameter for pipe flow)
    For pipe flow: Re < 2100="" (laminar),="" 2100="">< re="">< 4000="" (transitional),="" re=""> 4000 (turbulent)
  • Froude Number (Fr): Ratio of inertial to gravitational forces \[Fr = \frac{v}{\sqrt{gL}}\] where L = characteristic length
    Important for free surface flows and wave phenomena
  • Euler Number (Eu): Ratio of pressure to inertial forces \[Eu = \frac{\Delta P}{\rho v^2}\]
  • Weber Number (We): Ratio of inertial to surface tension forces \[We = \frac{\rho v^2 L}{\sigma}\] where σ = surface tension
  • Mach Number (Ma): Ratio of flow velocity to speed of sound \[Ma = \frac{v}{c}\] where c = speed of sound in fluid
    Ma < 0.3:="" incompressible="" flow="" assumption="">
  • Drag Coefficient (CD): \[C_D = \frac{F_D}{\frac{1}{2}\rho v^2 A}\] where FD = drag force, A = projected area
  • Friction Factor (f): For pipe flow \[f = \frac{\Delta P}{\frac{L}{D}\frac{\rho v^2}{2}}\] See Darcy-Weisbach equation below

Buckingham Pi Theorem

  • Number of dimensionless groups: \[\text{Number of } \pi \text{ groups} = n - m\] where n = number of variables, m = number of fundamental dimensions

Laminar Flow in Pipes and Channels

Laminar Flow in Circular Pipes

  • Hagen-Poiseuille Equation: Pressure drop for laminar flow \[\Delta P = \frac{32 \mu v L}{D^2} = \frac{128 \mu Q L}{\pi D^4}\] where L = pipe length, D = pipe diameter
    Valid for Re <>
  • Velocity Profile (laminar flow in pipe): \[v(r) = v_{max}\left(1 - \frac{r^2}{R^2}\right)\] where r = radial position, R = pipe radius, vmax = centerline velocity
  • Maximum Velocity: \[v_{max} = 2v_{avg}\] where vavg = average velocity
  • Friction Factor (laminar flow): \[f = \frac{64}{Re}\] Valid for Re <>

Laminar Flow Between Parallel Plates

  • Velocity Profile (both plates stationary): \[v(y) = \frac{1}{2\mu}\frac{dP}{dx}y(y-h)\] where h = distance between plates, y = distance from bottom plate
  • Maximum Velocity (at centerline): \[v_{max} = \frac{h^2}{8\mu}\left(-\frac{dP}{dx}\right)\]
  • Average Velocity: \[v_{avg} = \frac{2}{3}v_{max}\]

Turbulent Flow in Pipes

Darcy-Weisbach Equation

  • Head Loss due to Friction: \[h_f = f \frac{L}{D} \frac{v^2}{2g}\] where f = Darcy friction factor (dimensionless), L = pipe length, D = pipe diameter
  • Pressure Drop: \[\Delta P = f \frac{L}{D} \frac{\rho v^2}{2}\] Units: Pa or psi
  • Alternative form using flow rate: \[h_f = \frac{8fLQ^2}{\pi^2 g D^5}\]

Friction Factor Correlations

  • Laminar Flow (Re <> \[f = \frac{64}{Re}\]
  • Colebrook Equation (turbulent flow, all pipe roughness): \[\frac{1}{\sqrt{f}} = -2.0 \log_{10}\left(\frac{\varepsilon/D}{3.7} + \frac{2.51}{Re\sqrt{f}}\right)\] where ε = absolute pipe roughness (ft or m)
    Requires iterative solution or Moody diagram
  • Swamee-Jain Equation (explicit approximation): \[f = \frac{0.25}{\left[\log_{10}\left(\frac{\varepsilon/D}{3.7} + \frac{5.74}{Re^{0.9}}\right)\right]^2}\] Valid for 10⁻⁶ < ε/d="">< 10⁻²,="" 5000="">< re=""><>
  • Smooth Pipe Approximations:
    Blasius (Re < 10⁵):="" \[f="\frac{0.316}{Re^{0.25}}\]" von="" kármán="" (re=""> 10⁵): \[\frac{1}{\sqrt{f}} = 2.0 \log_{10}(Re\sqrt{f}) - 0.8\]
  • Completely Rough Pipe: \[\frac{1}{\sqrt{f}} = -2.0 \log_{10}\left(\frac{\varepsilon/D}{3.7}\right)\] Valid when Re > 10⁶ (friction factor independent of Reynolds number)

Hazen-Williams Equation

  • Hazen-Williams Equation (water flow only): \[v = 1.318 C_{HW} R_h^{0.63} S^{0.54}\] or \[Q = 0.432 C_{HW} D^{2.63} S^{0.54}\] where CHW = Hazen-Williams coefficient (dimensionless), Rh = hydraulic radius (ft), S = slope of energy grade line (ft/ft), Q = flow rate (ft³/s), D = diameter (ft)
    Common CHW values: 150 (new smooth pipe), 130 (new cast iron), 100 (old/rough pipe)
    Note: Limited to water at 60°F; not valid for other fluids
  • Head Loss (Hazen-Williams): \[h_f = \frac{4.73 L Q^{1.85}}{C_{HW}^{1.85} D^{4.87}}\] where L and D in feet, Q in ft³/s, hf in feet

Minor Losses in Pipe Systems

Minor Loss Equations

  • Minor Loss (head loss form): \[h_m = K \frac{v^2}{2g}\] where K = loss coefficient (dimensionless), v = velocity
  • Minor Loss (pressure drop form): \[\Delta P_m = K \frac{\rho v^2}{2}\]
  • Total System Head Loss: \[h_L = h_f + \sum h_m = f \frac{L}{D} \frac{v^2}{2g} + \sum K \frac{v^2}{2g}\]

Common Loss Coefficients

  • Sudden Expansion: \[K = \left(1 - \frac{A_1}{A_2}\right)^2\] where A₁ = upstream area, A₂ = downstream area
    Based on upstream velocity v₁
  • Sudden Contraction: \[K = 0.5\left(1 - \frac{A_2}{A_1}\right)\] or approximately K ≈ 0.5 for sharp-edged entrance
    Based on downstream velocity v₂
  • Entrance Loss:
    Sharp-edged: K ≈ 0.5
    Rounded: K ≈ 0.05 to 0.2
    Well-rounded: K ≈ 0.03
  • Exit Loss: \[K = 1.0\] (complete loss of velocity head)
  • 90° Elbow:
    Standard: K ≈ 0.9
    Long radius: K ≈ 0.6
    Square: K ≈ 1.3
  • Gate Valve:
    Fully open: K ≈ 0.15
    ¾ open: K ≈ 0.9
    ½ open: K ≈ 4.5
  • Globe Valve: K ≈ 10 (fully open)
  • Check Valve: K ≈ 2 to 3 (swing type)
  • Tee:
    Flow through run: K ≈ 0.6
    Flow through branch: K ≈ 1.8

Equivalent Length Method

  • Equivalent Length (Leq): Length of straight pipe producing same head loss as fitting \[K = f \frac{L_{eq}}{D}\] or \[L_{eq} = \frac{K D}{f}\] Total system head loss: \[h_L = f \frac{L + \sum L_{eq}}{D} \frac{v^2}{2g}\]

Flow Measurement

Venturi Meter

  • Venturi Flow Equation: \[Q = C_v A_2 \sqrt{\frac{2(P_1 - P_2)}{\rho(1 - \beta^4)}}\] where Cv = discharge coefficient (typically 0.95-0.99), A₂ = throat area, β = diameter ratio (D₂/D₁)
  • Alternative form: \[Q = \frac{C_v A_2}{\sqrt{1-\beta^4}} \sqrt{2gh}\] where h = differential head

Orifice Meter

  • Orifice Flow Equation: \[Q = C_o A_o \sqrt{\frac{2\Delta P}{\rho(1 - \beta^4)}}\] where Co = orifice discharge coefficient (typically 0.6-0.65), Ao = orifice area, β = diameter ratio (Do/D₁)
  • Vena Contracta: Point of minimum area downstream of orifice \[A_{vc} = C_c A_o\] where Cc = contraction coefficient (≈0.6-0.65)

Pitot Tube

  • Pitot Tube Velocity: \[v = \sqrt{\frac{2(P_{stagnation} - P_{static})}{\rho}} = \sqrt{2gh}\] where Pstagnation = total pressure, Pstatic = static pressure, h = differential head
    Measures local velocity at a point

Flow Nozzle

  • Flow Nozzle Equation: \[Q = C_n A_n \sqrt{\frac{2\Delta P}{\rho(1 - \beta^4)}}\] where Cn = nozzle discharge coefficient (typically 0.95-0.99), An = nozzle throat area

Weirs

  • Rectangular Sharp-Crested Weir: \[Q = C_w \frac{2}{3}\sqrt{2g} L H^{3/2}\] where Cw = weir coefficient (≈0.6-0.65), L = weir length (crest width), H = head above weir crest
    Simplified: Q = 3.33 L H3/2 (US customary units: Q in ft³/s, L and H in ft)
  • Triangular (V-notch) Weir: \[Q = C_v \frac{8}{15}\sqrt{2g} \tan\left(\frac{\theta}{2}\right) H^{5/2}\] where θ = notch angle, Cv = weir coefficient
    For 90° V-notch: Q = 2.5 H5/2 (US customary units)

Rotameter

  • Rotameter Flow Rate: \[Q = C_r A_a \sqrt{\frac{2g V_f (\rho_f - \rho)}{\rho A_f}}\] where Cr = rotameter coefficient, Aa = annular area, Vf = float volume, ρf = float density, ρ = fluid density, Af = maximum cross-sectional area of float

Pump and Compressor Fundamentals

Pump Performance

  • Total Dynamic Head (TDH): \[h_p = (z_2 - z_1) + \frac{P_2 - P_1}{\gamma} + \frac{v_2^2 - v_1^2}{2g} + h_L\] where subscript 1 = suction side, subscript 2 = discharge side
  • Hydraulic Power (Water Power): \[\dot{W}_{hydraulic} = \gamma Q h_p = \rho g Q h_p\] Units: W or hp
  • Brake Power (Shaft Power): Actual power input to pump \[\dot{W}_{brake} = \frac{\dot{W}_{hydraulic}}{\eta_p}\]
  • Pump Efficiency: \[\eta_p = \frac{\gamma Q h_p}{\dot{W}_{brake}}\]
  • Net Positive Suction Head Available (NPSHA): \[NPSHA = \frac{P_{suction}}{\gamma} - \frac{P_{vapor}}{\gamma} + \frac{v_{suction}^2}{2g}\] where Pvapor = vapor pressure of liquid at operating temperature
    Must have NPSHA > NPSHR (required) to avoid cavitation
  • Specific Speed (Ns): \[N_s = \frac{N\sqrt{Q}}{h_p^{3/4}}\] where N = rotational speed (rpm), Q = flow rate (gpm), hp = head (ft)
    Used for pump selection: Ns < 2000="" (centrifugal),="" 2000-4000="" (mixed="" flow),="">4000 (axial flow)

Affinity Laws for Pumps

  • Same impeller diameter, different speeds: \[\frac{Q_2}{Q_1} = \frac{N_2}{N_1}\] \[\frac{h_2}{h_1} = \left(\frac{N_2}{N_1}\right)^2\] \[\frac{\dot{W}_2}{\dot{W}_1} = \left(\frac{N_2}{N_1}\right)^3\]
  • Same speed, different impeller diameters: \[\frac{Q_2}{Q_1} = \frac{D_2}{D_1}\] \[\frac{h_2}{h_1} = \left(\frac{D_2}{D_1}\right)^2\] \[\frac{\dot{W}_2}{\dot{W}_1} = \left(\frac{D_2}{D_1}\right)^3\]

Pumps in Series and Parallel

  • Pumps in Series: Heads add at same flow rate \[h_{total} = h_1 + h_2\] \[Q_{total} = Q_1 = Q_2\]
  • Pumps in Parallel: Flow rates add at same head \[Q_{total} = Q_1 + Q_2\] \[h_{total} = h_1 = h_2\]

Compressor Work

  • Isentropic Compression Work (ideal gas): \[W_s = \frac{kRT_1}{k-1}\left[\left(\frac{P_2}{P_1}\right)^{(k-1)/k} - 1\right]\] where k = specific heat ratio (Cp/Cv), R = specific gas constant, T₁ = inlet temperature
  • Polytropic Compression Work: \[W = \frac{nRT_1}{n-1}\left[\left(\frac{P_2}{P_1}\right)^{(n-1)/n} - 1\right]\] where n = polytropic exponent
  • Isothermal Compression Work (ideal gas): \[W = RT\ln\left(\frac{P_2}{P_1}\right)\]
  • Compressor Efficiency: \[\eta_c = \frac{W_{isentropic}}{W_{actual}}\]

Drag and External Flow

Drag Force

  • Total Drag Force: \[F_D = C_D \frac{1}{2}\rho v^2 A\] where CD = drag coefficient, A = projected area perpendicular to flow
  • Friction Drag: Due to viscous shear stress
  • Form (Pressure) Drag: Due to pressure distribution from flow separation

Drag on Spheres

  • Stokes' Law (creeping flow, Re <> \[F_D = 3\pi \mu v D\] where D = sphere diameter
    Drag coefficient: \[C_D = \frac{24}{Re}\]
  • Intermediate Reynolds Numbers (1 < re=""><>
    Use empirical correlations or charts for CD vs. Re
  • High Reynolds Numbers (Re > 10⁵):
    CD ≈ 0.1 to 0.5 depending on surface roughness and turbulence

Terminal Velocity

  • Terminal Velocity of Falling Sphere: When drag force equals gravitational force \[v_t = \sqrt{\frac{4gD(\rho_s - \rho_f)}{3C_D \rho_f}}\] where ρs = sphere density, ρf = fluid density
    For Stokes flow (Re < 1):="" \[v_t="\frac{gD^2(\rho_s" -="">

Drag on Other Shapes

  • Flat Plate Normal to Flow: CD ≈ 1.2
  • Flat Plate Parallel to Flow (skin friction): CD depends on Re and flow regime
  • Cylinder (axis perpendicular to flow): CD ≈ 1.0 (for Re = 10⁴ to 10⁵)
  • Streamlined Body: CD ≈ 0.04 to 0.1

Flow Through Porous Media

Darcy's Law

  • Darcy's Law (groundwater flow): \[Q = -KA\frac{dh}{dL}\] or velocity: \[v = -K\frac{dh}{dL}\] where K = hydraulic conductivity (m/s or ft/s), A = cross-sectional area, dh/dL = hydraulic gradient
  • Alternative form: \[v = \frac{k}{\mu}\left(-\frac{dP}{dL}\right)\] where k = permeability (m² or darcy; 1 darcy = 9.87 × 10⁻¹³ m²)

Packed Bed Flow

  • Ergun Equation: Pressure drop through packed bed \[\frac{\Delta P}{L} = 150\frac{(1-\varepsilon)^2}{\varepsilon^3}\frac{\mu v_s}{D_p^2} + 1.75\frac{(1-\varepsilon)}{\varepsilon^3}\frac{\rho v_s^2}{D_p}\] where ε = void fraction (porosity), vs = superficial velocity (Q/A), Dp = particle diameter
  • Blake-Kozeny Equation (laminar flow in packed bed): \[\Delta P = 150\frac{(1-\varepsilon)^2}{\varepsilon^3}\frac{\mu v_s L}{D_p^2}\]
  • Burke-Plummer Equation (turbulent flow in packed bed): \[\Delta P = 1.75\frac{(1-\varepsilon)}{\varepsilon^3}\frac{\rho v_s^2 L}{D_p}\]

Non-Circular Conduits

Hydraulic Diameter

  • Hydraulic Diameter (Dh): \[D_h = \frac{4A}{P}\] where A = cross-sectional area, P = wetted perimeter
    Used in place of D for Reynolds number and friction factor calculations
  • Hydraulic Radius (Rh): \[R_h = \frac{A}{P} = \frac{D_h}{4}\]

Common Geometries

  • Rectangular Duct (width a, height b): \[D_h = \frac{4ab}{2(a+b)} = \frac{2ab}{a+b}\]
  • Annulus (outer diameter Do, inner diameter Di): \[D_h = D_o - D_i\]
  • Open Channel (rectangular, width b, depth y): \[D_h = \frac{4by}{b + 2y}\] Note: For open channels, use hydraulic radius Rh = by/(b + 2y) in Manning equation

Open Channel Flow

Manning Equation

  • Manning Equation (US customary units): \[v = \frac{1.486}{n}R_h^{2/3}S^{1/2}\] or \[Q = \frac{1.486}{n}AR_h^{2/3}S^{1/2}\] where n = Manning roughness coefficient, Rh = hydraulic radius (ft), S = slope of energy grade line (ft/ft), A = cross-sectional area (ft²), v = velocity (ft/s), Q = flow rate (ft³/s)
  • Manning Equation (SI units): \[v = \frac{1.0}{n}R_h^{2/3}S^{1/2}\]
  • Typical Manning n values:
    Clean, straight channel: n = 0.012-0.015
    Natural streams: n = 0.025-0.035
    Rough channels with vegetation: n = 0.050-0.150

Channel Flow Regimes

  • Froude Number (open channel): \[Fr = \frac{v}{\sqrt{gy}}\] where y = flow depth
    Fr < 1:="" subcritical="" flow="">
    Fr = 1: critical flow
    Fr > 1: supercritical flow (rapid)
  • Critical Depth (rectangular channel): \[y_c = \left(\frac{q^2}{g}\right)^{1/3}\] where q = flow rate per unit width (Q/b)
  • Critical Velocity (rectangular channel): \[v_c = \sqrt{gy_c}\]
  • Specific Energy: \[E = y + \frac{v^2}{2g}\] Minimum specific energy occurs at critical depth

Hydraulic Jump

  • Depth after Hydraulic Jump (rectangular channel): \[\frac{y_2}{y_1} = \frac{1}{2}\left(\sqrt{1 + 8Fr_1^2} - 1\right)\] where y₁ = upstream depth (supercritical), y₂ = downstream depth (subcritical), Fr₁ = upstream Froude number
  • Energy Loss in Hydraulic Jump: \[h_L = \frac{(y_2 - y_1)^3}{4y_1 y_2}\]

Unsteady Flow

Pipe Networks and Water Hammer

  • Water Hammer Pressure Rise (rapid valve closure): \[\Delta P = \rho c \Delta v\] where c = speed of pressure wave, Δv = change in velocity
  • Wave Speed in Pipe: \[c = \sqrt{\frac{K/\rho}{1 + (K/E)(D/t)}}\] where K = bulk modulus of fluid, E = elastic modulus of pipe material, D = pipe diameter, t = pipe wall thickness
    For rigid pipe: c = √(K/ρ)
  • Critical Time (Joukowsky time): \[t_c = \frac{2L}{c}\] where L = pipe length
    If valve closure time <>c, use water hammer equation above
    If closure time > tc, pressure rise is reduced

Boundary Layer Theory

Boundary Layer Characteristics

  • Boundary Layer Thickness (δ): Distance from surface where velocity reaches 99% of free stream velocity
  • Displacement Thickness (δ*): \[\delta^* = \int_0^\infty \left(1 - \frac{u}{U}\right)dy\] where u = local velocity, U = free stream velocity
  • Momentum Thickness (θ): \[\theta = \int_0^\infty \frac{u}{U}\left(1 - \frac{u}{U}\right)dy\]

Flat Plate Boundary Layer

  • Laminar Boundary Layer (Rex < 5="" ×="">
    Boundary layer thickness: \[\delta = \frac{5x}{\sqrt{Re_x}}\] where x = distance from leading edge, Rex = ρUx/μ
  • Local Skin Friction Coefficient (laminar): \[C_f = \frac{0.664}{\sqrt{Re_x}}\]
  • Average Skin Friction Coefficient (laminar, 0 to L): \[C_{f,avg} = \frac{1.328}{\sqrt{Re_L}}\]
  • Turbulent Boundary Layer (Rex > 5 × 10⁵):
    Boundary layer thickness: \[\delta = \frac{0.37x}{Re_x^{1/5}}\]
  • Local Skin Friction Coefficient (turbulent): \[C_f = \frac{0.059}{Re_x^{1/5}}\]
  • Average Skin Friction Coefficient (turbulent, 5 × 10⁵ <>L <> \[C_{f,avg} = \frac{0.074}{Re_L^{1/5}}\]

Compressible Flow

Speed of Sound

  • Speed of Sound in Ideal Gas: \[c = \sqrt{kRT}\] where k = specific heat ratio (Cp/Cv), R = specific gas constant, T = absolute temperature

Isentropic Flow Relations

  • Stagnation Temperature: \[\frac{T_0}{T} = 1 + \frac{k-1}{2}Ma^2\] where T₀ = stagnation temperature, T = static temperature, Ma = Mach number
  • Stagnation Pressure: \[\frac{P_0}{P} = \left(1 + \frac{k-1}{2}Ma^2\right)^{k/(k-1)}\]
  • Stagnation Density: \[\frac{\rho_0}{\rho} = \left(1 + \frac{k-1}{2}Ma^2\right)^{1/(k-1)}\]

Normal Shock Relations

  • Downstream Mach Number: \[Ma_2^2 = \frac{Ma_1^2 + \frac{2}{k-1}}{\frac{2k}{k-1}Ma_1^2 - 1}\] where subscript 1 = upstream, subscript 2 = downstream
  • Pressure Ratio across Normal Shock: \[\frac{P_2}{P_1} = 1 + \frac{2k}{k+1}(Ma_1^2 - 1)\]
  • Temperature Ratio across Normal Shock: \[\frac{T_2}{T_1} = \frac{[1 + \frac{k-1}{2}Ma_1^2][1 + \frac{2k}{k+1}(Ma_1^2 - 1)]}{\frac{(k+1)^2}{2(k-1)}Ma_1^2}\]
  • Density Ratio across Normal Shock: \[\frac{\rho_2}{\rho_1} = \frac{(k+1)Ma_1^2}{2 + (k-1)Ma_1^2}\]

Fluidization

Minimum Fluidization Velocity

  • Minimum Fluidization Velocity (vmf): Superficial velocity at which bed begins to fluidize
    At minimum fluidization, pressure drop equals weight of bed per unit area: \[\Delta P = \frac{(1-\varepsilon_{mf})(\rho_s - \rho_f)gL}{1}\] where εmf = void fraction at minimum fluidization, ρs = solid density, ρf = fluid density, L = bed height
  • Empirical Correlation (Wen and Yu): \[Re_{mf} = \sqrt{(33.7)^2 + 0.0408Ar} - 33.7\] where Remf = ρfvmfDp/μ, Ar = Archimedes number = Dp³ρfs - ρf)g/μ²

Piping System Design

System Curve and Operating Point

  • System Head Curve: \[h_{system} = h_{static} + K_{system}Q^2\] where hstatic = static head (elevation change), Ksystem = system resistance coefficient
    Operating point is intersection of pump curve and system curve

Economic Pipe Diameter

  • Optimum Velocity Range:
    Water: 1-3 m/s (3-10 ft/s)
    Steam: 30-50 m/s (100-165 ft/s)
    Gases: 15-30 m/s (50-100 ft/s)
    Viscous liquids: 0.5-1.5 m/s (1.5-5 ft/s)

Two-Phase Flow

Flow Regimes

  • Horizontal Flow Regimes: Stratified, wavy, slug, annular, dispersed
  • Vertical Flow Regimes: Bubble, slug, churn, annular, wispy-annular

Void Fraction and Quality

  • Quality (x): Mass fraction of vapor \[x = \frac{\dot{m}_{vapor}}{\dot{m}_{total}}\]
  • Void Fraction (α): Volumetric fraction of vapor \[\alpha = \frac{A_{vapor}}{A_{total}}\]
  • Slip Ratio (S): \[S = \frac{v_{vapor}}{v_{liquid}}\] For homogeneous flow model: S = 1

Two-Phase Pressure Drop

  • Lockhart-Martinelli Correlation: Empirical method for two-phase pressure drop
    Two-phase multiplier: \[\left(\frac{dP}{dL}\right)_{TP} = \Phi_L^2 \left(\frac{dP}{dL}\right)_L = \Phi_G^2 \left(\frac{dP}{dL}\right)_G\] where ΦL, ΦG = two-phase multipliers for liquid and gas phases, obtained from Lockhart-Martinelli parameter X
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