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Cheatsheet: Chemical Reactions

1. Reaction Stoichiometry

1.1 Fundamental Definitions

Term Definition
Stoichiometric Coefficient Number of moles of species participating in balanced reaction equation
Limiting Reactant Reactant consumed first, determines maximum product formation
Excess Reactant Reactant present in greater amount than stoichiometric requirement
Theoretical Yield Maximum product obtainable based on stoichiometry and limiting reactant
Actual Yield Measured amount of product obtained from reaction

1.2 Key Equations

Equation Description
% Excess = [(nactual - nstoich)/nstoich] × 100 Percent excess of reactant
% Yield = (Actual Yield/Theoretical Yield) × 100 Percent yield of product
Molecular Weight = Σ(ni × MWi) Sum of atomic weights of all atoms in molecule

1.3 Extent of Reaction

Parameter Formula
Extent of Reaction (ξ) ξ = (ni - ni0)/νi where νi is stoichiometric coefficient
Species Mole Balance ni = ni0 + νiξ

2. Reaction Thermodynamics

2.1 Heat of Reaction

Term Definition
Heat of Reaction (ΔHrxn) Enthalpy change when reaction occurs at constant pressure
Exothermic Reaction ΔHrxn < 0,="" releases="" heat="" to="">
Endothermic Reaction ΔHrxn > 0, absorbs heat from surroundings
Heat of Formation (ΔHf°) Enthalpy change when 1 mole compound formed from elements at standard state
Heat of Combustion (ΔHc°) Enthalpy change when 1 mole substance completely burns in oxygen

2.2 Standard Heat of Reaction

Equation Description
ΔHrxn° = ΣνiΔHf,i° (products) - ΣνjΔHf,j° (reactants) Standard heat of reaction from heats of formation
ΔHrxn(T) = ΔHrxn(Tref) + ∫ΔcpdT Temperature dependence where Δcp = Σνicp,i

2.3 Gibbs Free Energy

Parameter Formula
Gibbs Free Energy Change ΔG = ΔH - TΔS
Standard Free Energy ΔG° = ΣνiΔGf,i° (products) - ΣνjΔGf,j° (reactants)
Spontaneity Criterion ΔG < 0:="" spontaneous;="" δg="0:" equilibrium;="" δg=""> 0: non-spontaneous
Relation to Keq ΔG° = -RT ln(Keq)

2.4 Equilibrium Constant

Type Expression
Kp (gas phase) Kp = Π(Piνi) where P in atm or bar
Kc (concentration) Kc = Π(Ciνi) where C in mol/L
Relationship Kp = Kc(RT)Δν where Δν = Σνproducts - Σνreactants
van't Hoff Equation d(ln K)/dT = ΔHrxn°/(RT²) or ln(K2/K1) = -(ΔH°/R)(1/T2 - 1/T1)

3. Reaction Kinetics

3.1 Rate Expressions

Term Definition
Reaction Rate (r) Rate of change of concentration with time, r = -dCA/dt
Rate Law r = kCAαCBβ where k is rate constant
Reaction Order Sum of exponents in rate law (α + β)
Molecularity Number of molecules participating in elementary reaction step

3.2 Elementary Reactions

  • Unimolecular: A → products, r = kCA
  • Bimolecular: A + B → products, r = kCACB
  • Bimolecular (same species): 2A → products, r = kCA²
  • Trimolecular: A + B + C → products, r = kCACBCC

3.3 Integrated Rate Laws

Order Integrated Form
Zero Order CA = CA0 - kt; t1/2 = CA0/(2k)
First Order ln(CA/CA0) = -kt; t1/2 = 0.693/k
Second Order (one species) 1/CA - 1/CA0 = kt; t1/2 = 1/(kCA0)
Second Order (two species) ln(CBCA0/CACB0) = (CB0 - CA0)kt

3.4 Temperature Dependence

Equation Description
Arrhenius Equation k = A exp(-Ea/RT) where A is pre-exponential factor
Linearized Form ln(k) = ln(A) - Ea/(RT)
Two-Temperature Form ln(k2/k1) = -(Ea/R)(1/T2 - 1/T1)
Activation Energy (Ea) Minimum energy required for reaction to occur, units: J/mol or cal/mol

3.5 Complex Reactions

3.5.1 Reversible Reactions

Type Expression
General Form A ⇌ B with r = kfCA - krCB
At Equilibrium kf/kr = Keq = CB,eq/CA,eq

3.5.2 Parallel Reactions

  • A → B (r1 = k1CA) and A → C (r2 = k2CA)
  • Overall: -dCA/dt = (k1 + k2)CA
  • Selectivity: SB/C = r1/r2 = k1/k2

3.5.3 Series (Consecutive) Reactions

  • A → B → C with r1 = k1CA and r2 = k2CB
  • dCA/dt = -k1CA; dCB/dt = k1CA - k2CB; dCC/dt = k2CB
  • Maximum intermediate B occurs at tmax = ln(k2/k1)/(k2 - k1)

4. Reactor Design Equations

4.1 Batch Reactor

Equation Description
General Mole Balance dNA/dt = rAV where N is moles, V is volume
Constant Volume dCA/dt = rA
Time for Conversion t = NA00XdX/(-rAV) = CA00XdX/(-rA)

4.2 Continuous Stirred Tank Reactor (CSTR)

Equation Description
General Mole Balance FA0 - FA + rAV = 0
Design Equation V = FA0X/(-rA) = ν0CA0X/(-rA)
Space Time (τ) τ = V/ν0 = CA0X/(-rA)
Space Velocity (SV) SV = 1/τ = ν0/V

4.3 Plug Flow Reactor (PFR)

Equation Description
Differential Mole Balance dFA/dV = rA
Design Equation V = FA00XdX/(-rA) = ν0CA00XdX/(-rA)
Space Time τ = V/ν0 = CA00XdX/(-rA)

4.4 Conversion and Key Relationships

Parameter Formula
Conversion (X) X = (NA0 - NA)/NA0 = (FA0 - FA)/FA0
Concentration CA = CA0(1 - X) for constant volume
Flow Rate FA = FA0(1 - X)
Volumetric Flow (gas) ν = ν0(1 + εAX)(P0/P)(T/T0) where εA = (δνrxn)yA0

4.5 Reactor Performance Comparison

  • For same conversion and reaction: VPFR <>CSTR for positive reaction orders
  • Multiple CSTRs in series approach PFR performance as N → ∞
  • Vtotal minimized when rate is equal across CSTRs in series
  • PFR best for high conversion, fast reactions; CSTR best for slow reactions, temperature control

5. Non-Ideal Reactors

5.1 Residence Time Distribution (RTD)

Function Definition
E(t) Exit age distribution, E(t) = C(t)/∫0C(t)dt for pulse input
F(t) Cumulative distribution, F(t) = ∫0tE(t)dt
Mean Residence Time t̄ = ∫0tE(t)dt = V/ν0
Variance σ² = ∫0(t - t̄)²E(t)dt

5.2 Ideal Reactor RTD

Reactor Type E(t) Function
CSTR E(t) = (1/τ)exp(-t/τ)
PFR E(t) = δ(t - τ) where δ is Dirac delta function
Laminar Flow E(t) = τ²/(2t³) for t ≥ τ/2

5.3 Segregation and Dispersion Models

Model Description
Segregated Flow X = ∫0Xbatch(t)E(t)dt for batch reactor performance at each age
Maximum Mixedness Opposite extreme to segregation, oldest fluid mixed with newest
Dispersion Number D/(uL) where D is dispersion coefficient, u is velocity, L is length

5.4 Tanks-in-Series Model

Parameter Formula
Number of Tanks (N) N = t̄²/σ² = τ²/σ²
E(t) for N tanks E(t) = [NNtN-1/((N-1)!τN)]exp(-Nt/τ)
Design Equation CA,N = CA0/(1 + kτ/N)N for first-order reaction

6. Catalytic Reactions

6.1 Heterogeneous Catalysis Fundamentals

Term Definition
Catalyst Substance that increases reaction rate without being consumed
Active Site Location on catalyst surface where reaction occurs
Turnover Frequency (TOF) Number of reactant molecules converted per active site per time
Catalyst Deactivation Loss of catalytic activity due to poisoning, fouling, sintering, or coking

6.2 Langmuir-Hinshelwood Mechanisms

6.2.1 Single Reactant A → Products

Step Rate Equation
Adsorption Controlled r = kPA
Surface Reaction Controlled r = kKAPA/(1 + KAPA)
Desorption Controlled r = kKAPA/(1 + KAPA

6.2.2 Dual Site Mechanism: A + B → Products

  • Both species adsorb on different sites
  • r = kKAKBPAPB/(1 + KAPA + KBPB

6.2.3 Eley-Rideal Mechanism

  • One species adsorbs (A), other reacts from gas phase (B)
  • r = kKAPAPB/(1 + KAPA)

6.3 Site Balance

Equation Description
Ct = Cv + CA·S + CB·S + ... Total sites = vacant + occupied sites
Cv/Ct = 1/(1 + KAPA + KBPB + ...) Fraction of vacant sites

6.4 Packed Bed Reactor

Parameter Formula
Catalyst Weight W = ρbV where ρb is bulk density
Design Equation W = FA00XdX/(-r'A) where r' is per mass catalyst
Pressure Drop (Ergun) -dP/dz = (G/ρgcDp)[(1-φ)/φ³][150(1-φ)μ/Dp + 1.75G]
Modified Pressure Drop dP/dW = -(α/2ρ0)(T/T0)(P0/P)(FT/FT0) where α is Ergun constant

6.5 Effectiveness Factor

Parameter Definition
Effectiveness Factor (η) η = (actual rate with diffusion)/(rate without diffusion limitation)
Thiele Modulus (φ) φ = L√(k/De) where L is characteristic length, De is effective diffusivity
η for First Order η = (tanh φ)/φ for slab; η = 3(φ coth φ - 1)/φ² for sphere
Weisz-Prater Criterion CWP = (-r'A,obscR²/(DeCAs) < 1="" for="" no="">

7. Multiple Reactions

7.1 Selectivity and Yield

Parameter Definition
Instantaneous Selectivity SD/U = rD/rU where D is desired, U is undesired product
Overall Selectivity D/U = FD/FU at reactor exit
Yield YD = (moles D formed)/(moles A fed)
Fractional Yield YD = FD/FA0

7.2 Maximizing Desired Product

7.2.1 Parallel Reactions

Scenario Strategy
A → D (r1 = k1CAα₁), A → U (r2 = k2CAα₂) If α₁ > α₂: use high CA; If α₁ < α₂:="" use="" low="">A
Ea1 vs Ea2 If Ea1 > Ea2: use high T; If Ea1 <>a2: use low T

7.2.2 Series Reactions

  • A → D → U: maximize D by stopping at optimal conversion
  • Use PFR for better control than CSTR
  • Lower residence time to prevent over-reaction to U
  • If k1 >> k2: high conversion acceptable; If k1 ≈ k2: limit conversion

7.3 Reactor Selection for Multiple Reactions

Configuration Application
PFR Series reactions, better selectivity control for most cases
CSTR When low reactant concentration favors desired product
Recycle Reactor Combine high conversion with concentration control
Membrane Reactor Remove products to shift equilibrium, add reactants gradually

8. Energy Balance in Reactors

8.1 General Energy Balance

Term Expression
Accumulation dE/dt = d(U + KE + PE)/dt ≈ dU/dt for reactors
Flow Terms ΣFi0Hi0 - ΣFiHi where H = U + PV
Heat Exchange Q̇ = UA(Ta - T) for heat transfer
Work s (shaft work, zero for most reactors)

8.2 Adiabatic Reactor Energy Balance

Reactor Type Energy Balance
Adiabatic Batch NA0Σθicp,i(T - T0) = (-ΔHrxn)NA0X
Adiabatic CSTR FA0Σθicp,i(T - T0) = (-ΔHrxn)FA0X
Adiabatic PFR FA0Σθicp,i(dT/dX) = (-ΔHrxn)FA0
Adiabatic Temperature T = T0 + [(-ΔHrxn)X]/(Σθicp,i)

8.3 Non-Adiabatic CSTR

Equation Description
Energy Balance FA0Σθicp,i(T - T0) = (-ΔHrxn)FA0X - UA(T - Ta)
Heat Removal Line r = FA0Σθicp,i(T - T0) + UA(T - Ta)
Heat Generation Line g = (-ΔHrxn)FA0X

8.4 Non-Adiabatic PFR

Parameter Expression
Differential Balance FA0Σθicp,i(dT/dV) = (-ΔHrxn)(-rA) - Ua(T - Ta)
Heat Transfer per Volume a = 4/dt for tubular reactor with diameter dt
Coupled with Mole Balance dX/dV = (-rA)/FA0 and dT/dV equation solved simultaneously

8.5 Multiple Steady States

  • Occur when heat generation and removal curves intersect at multiple points
  • Low conversion (stable), intermediate conversion (unstable), high conversion (stable)
  • Hysteresis: different startup vs. shutdown paths
  • Runaway criterion: slope of Q̇g > slope of Q̇r at intersection

9. Gas-Liquid and Gas-Solid Reactions

9.1 Mass Transfer Fundamentals

Term Definition
Mass Transfer Coefficient (kL) Proportionality constant in flux equation, units: m/s or cm/s
Two-Film Theory Resistance to mass transfer exists in thin films at interface
Overall Mass Transfer Coefficient 1/KL = 1/kL + H/(kG) where H is Henry's constant

9.2 Gas-Liquid Reactions

Regime Condition
Slow Reaction Reaction rate < mass="" transfer="" rate,="" liquid="" bulk="" concentration="">
Fast Reaction Reaction occurs in liquid film, concentration gradient in film
Instantaneous Reaction Reaction infinitely fast at interface, plane of reaction in film

9.3 Enhancement Factor

Parameter Formula
Enhancement Factor (E) E = (rate with reaction)/(rate without reaction)
Hatta Number (Ha) Ha = √(kDL)/kL where k is reaction rate constant, DL is diffusivity
Fast Reaction Criterion Ha > 3: reaction in film; Ha < 0.3:="" slow="" reaction="">

9.4 Gas-Solid Reactions

9.4.1 Shrinking Core Model

Controlling Step Time for Complete Conversion
External Mass Transfer τ = ρBR/(bkgCAg)
Ash Layer Diffusion τ = ρBR²/(6bDeCAg)
Chemical Reaction τ = ρBR/(bksCAg)

9.4.2 Fractional Conversion

Controlling Step X vs. Time
External Mass Transfer X = t/τ
Ash Layer Diffusion 1 - 3(1-X)2/3 + 2(1-X) = t/τ
Chemical Reaction 1 - (1-X)1/3 = t/τ

10. Reactor Safety and Stability

10.1 Thermal Stability Criteria

Criterion Condition
van Heerden Criterion ∂Q̇g/∂T <>r/∂T for stability at steady state
Semenov Number (Se) Se = [(-ΔHrxn)EaCA0]/(ρcpRT²) < critical="">
Damköhler Number (Da) Da = (reaction rate)/(flow rate) = kτ for first-order reaction

10.2 Parametric Sensitivity

Parameter Description
Sensitivity (S) S = (∂T/∂parameter)/(T/parameter)
High Sensitivity Small parameter changes cause large temperature changes
Critical Values Feed temperature, coolant temperature, flow rate most sensitive

10.3 Runaway Conditions

  • Exothermic reactions with insufficient heat removal
  • Temperature rises → reaction accelerates → more heat generated
  • Preventive measures: emergency cooling, pressure relief, quench systems
  • Monitor: temperature, pressure, flow rates continuously

10.4 Safe Operating Regions

Factor Consideration
Temperature Limits Maximum allowable temperature for materials and safety
Pressure Limits Equipment rated pressure, relief valve settings
Flammability Keep composition outside flammability limits
Residence Time Minimum for conversion, maximum to prevent decomposition

10.5 Explosion Severity Parameters

Parameter Definition
KG Value KG = (dP/dt)maxV1/3, deflagration index for gases
KSt Value KSt = (dP/dt)maxV1/3, deflagration index for dusts
Minimum Ignition Energy (MIE) Lowest energy spark that can ignite dust cloud or vapor
Maximum Explosion Pressure Pmax for vessel design and relief sizing
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