| Term | Definition |
|---|---|
| Stoichiometric Coefficient | Number of moles of species participating in balanced reaction equation |
| Limiting Reactant | Reactant consumed first, determines maximum product formation |
| Excess Reactant | Reactant present in greater amount than stoichiometric requirement |
| Theoretical Yield | Maximum product obtainable based on stoichiometry and limiting reactant |
| Actual Yield | Measured amount of product obtained from reaction |
| Equation | Description |
|---|---|
| % Excess = [(nactual - nstoich)/nstoich] × 100 | Percent excess of reactant |
| % Yield = (Actual Yield/Theoretical Yield) × 100 | Percent yield of product |
| Molecular Weight = Σ(ni × MWi) | Sum of atomic weights of all atoms in molecule |
| Parameter | Formula |
|---|---|
| Extent of Reaction (ξ) | ξ = (ni - ni0)/νi where νi is stoichiometric coefficient |
| Species Mole Balance | ni = ni0 + νiξ |
| Term | Definition |
|---|---|
| Heat of Reaction (ΔHrxn) | Enthalpy change when reaction occurs at constant pressure |
| Exothermic Reaction | ΔHrxn < 0,="" releases="" heat="" to=""> |
| Endothermic Reaction | ΔHrxn > 0, absorbs heat from surroundings |
| Heat of Formation (ΔHf°) | Enthalpy change when 1 mole compound formed from elements at standard state |
| Heat of Combustion (ΔHc°) | Enthalpy change when 1 mole substance completely burns in oxygen |
| Equation | Description |
|---|---|
| ΔHrxn° = ΣνiΔHf,i° (products) - ΣνjΔHf,j° (reactants) | Standard heat of reaction from heats of formation |
| ΔHrxn(T) = ΔHrxn(Tref) + ∫ΔcpdT | Temperature dependence where Δcp = Σνicp,i |
| Parameter | Formula |
|---|---|
| Gibbs Free Energy Change | ΔG = ΔH - TΔS |
| Standard Free Energy | ΔG° = ΣνiΔGf,i° (products) - ΣνjΔGf,j° (reactants) |
| Spontaneity Criterion | ΔG < 0:="" spontaneous;="" δg="0:" equilibrium;="" δg=""> 0: non-spontaneous |
| Relation to Keq | ΔG° = -RT ln(Keq) |
| Type | Expression |
|---|---|
| Kp (gas phase) | Kp = Π(Piνi) where P in atm or bar |
| Kc (concentration) | Kc = Π(Ciνi) where C in mol/L |
| Relationship | Kp = Kc(RT)Δν where Δν = Σνproducts - Σνreactants |
| van't Hoff Equation | d(ln K)/dT = ΔHrxn°/(RT²) or ln(K2/K1) = -(ΔH°/R)(1/T2 - 1/T1) |
| Term | Definition |
|---|---|
| Reaction Rate (r) | Rate of change of concentration with time, r = -dCA/dt |
| Rate Law | r = kCAαCBβ where k is rate constant |
| Reaction Order | Sum of exponents in rate law (α + β) |
| Molecularity | Number of molecules participating in elementary reaction step |
| Order | Integrated Form |
|---|---|
| Zero Order | CA = CA0 - kt; t1/2 = CA0/(2k) |
| First Order | ln(CA/CA0) = -kt; t1/2 = 0.693/k |
| Second Order (one species) | 1/CA - 1/CA0 = kt; t1/2 = 1/(kCA0) |
| Second Order (two species) | ln(CBCA0/CACB0) = (CB0 - CA0)kt |
| Equation | Description |
|---|---|
| Arrhenius Equation | k = A exp(-Ea/RT) where A is pre-exponential factor |
| Linearized Form | ln(k) = ln(A) - Ea/(RT) |
| Two-Temperature Form | ln(k2/k1) = -(Ea/R)(1/T2 - 1/T1) |
| Activation Energy (Ea) | Minimum energy required for reaction to occur, units: J/mol or cal/mol |
| Type | Expression |
|---|---|
| General Form | A ⇌ B with r = kfCA - krCB |
| At Equilibrium | kf/kr = Keq = CB,eq/CA,eq |
| Equation | Description |
|---|---|
| General Mole Balance | dNA/dt = rAV where N is moles, V is volume |
| Constant Volume | dCA/dt = rA |
| Time for Conversion | t = NA0∫0XdX/(-rAV) = CA0∫0XdX/(-rA) |
| Equation | Description |
|---|---|
| General Mole Balance | FA0 - FA + rAV = 0 |
| Design Equation | V = FA0X/(-rA) = ν0CA0X/(-rA) |
| Space Time (τ) | τ = V/ν0 = CA0X/(-rA) |
| Space Velocity (SV) | SV = 1/τ = ν0/V |
| Equation | Description |
|---|---|
| Differential Mole Balance | dFA/dV = rA |
| Design Equation | V = FA0∫0XdX/(-rA) = ν0CA0∫0XdX/(-rA) |
| Space Time | τ = V/ν0 = CA0∫0XdX/(-rA) |
| Parameter | Formula |
|---|---|
| Conversion (X) | X = (NA0 - NA)/NA0 = (FA0 - FA)/FA0 |
| Concentration | CA = CA0(1 - X) for constant volume |
| Flow Rate | FA = FA0(1 - X) |
| Volumetric Flow (gas) | ν = ν0(1 + εAX)(P0/P)(T/T0) where εA = (δνrxn)yA0 |
| Function | Definition |
|---|---|
| E(t) | Exit age distribution, E(t) = C(t)/∫0∞C(t)dt for pulse input |
| F(t) | Cumulative distribution, F(t) = ∫0tE(t)dt |
| Mean Residence Time | t̄ = ∫0∞tE(t)dt = V/ν0 |
| Variance | σ² = ∫0∞(t - t̄)²E(t)dt |
| Reactor Type | E(t) Function |
|---|---|
| CSTR | E(t) = (1/τ)exp(-t/τ) |
| PFR | E(t) = δ(t - τ) where δ is Dirac delta function |
| Laminar Flow | E(t) = τ²/(2t³) for t ≥ τ/2 |
| Model | Description |
|---|---|
| Segregated Flow | X = ∫0∞Xbatch(t)E(t)dt for batch reactor performance at each age |
| Maximum Mixedness | Opposite extreme to segregation, oldest fluid mixed with newest |
| Dispersion Number | D/(uL) where D is dispersion coefficient, u is velocity, L is length |
| Parameter | Formula |
|---|---|
| Number of Tanks (N) | N = t̄²/σ² = τ²/σ² |
| E(t) for N tanks | E(t) = [NNtN-1/((N-1)!τN)]exp(-Nt/τ) |
| Design Equation | CA,N = CA0/(1 + kτ/N)N for first-order reaction |
| Term | Definition |
|---|---|
| Catalyst | Substance that increases reaction rate without being consumed |
| Active Site | Location on catalyst surface where reaction occurs |
| Turnover Frequency (TOF) | Number of reactant molecules converted per active site per time |
| Catalyst Deactivation | Loss of catalytic activity due to poisoning, fouling, sintering, or coking |
| Step | Rate Equation |
|---|---|
| Adsorption Controlled | r = kPA |
| Surface Reaction Controlled | r = kKAPA/(1 + KAPA) |
| Desorption Controlled | r = kKAPA/(1 + KAPA)² |
| Equation | Description |
|---|---|
| Ct = Cv + CA·S + CB·S + ... | Total sites = vacant + occupied sites |
| Cv/Ct = 1/(1 + KAPA + KBPB + ...) | Fraction of vacant sites |
| Parameter | Formula |
|---|---|
| Catalyst Weight | W = ρbV where ρb is bulk density |
| Design Equation | W = FA0∫0XdX/(-r'A) where r' is per mass catalyst |
| Pressure Drop (Ergun) | -dP/dz = (G/ρgcDp)[(1-φ)/φ³][150(1-φ)μ/Dp + 1.75G] |
| Modified Pressure Drop | dP/dW = -(α/2ρ0)(T/T0)(P0/P)(FT/FT0) where α is Ergun constant |
| Parameter | Definition |
|---|---|
| Effectiveness Factor (η) | η = (actual rate with diffusion)/(rate without diffusion limitation) |
| Thiele Modulus (φ) | φ = L√(k/De) where L is characteristic length, De is effective diffusivity |
| η for First Order | η = (tanh φ)/φ for slab; η = 3(φ coth φ - 1)/φ² for sphere |
| Weisz-Prater Criterion | CWP = (-r'A,obs)ρcR²/(DeCAs) < 1="" for="" no=""> |
| Parameter | Definition |
|---|---|
| Instantaneous Selectivity | SD/U = rD/rU where D is desired, U is undesired product |
| Overall Selectivity | S̃D/U = FD/FU at reactor exit |
| Yield | YD = (moles D formed)/(moles A fed) |
| Fractional Yield | YD = FD/FA0 |
| Scenario | Strategy |
|---|---|
| A → D (r1 = k1CAα₁), A → U (r2 = k2CAα₂) | If α₁ > α₂: use high CA; If α₁ < α₂:="" use="" low="">A |
| Ea1 vs Ea2 | If Ea1 > Ea2: use high T; If Ea1 <>a2: use low T |
| Configuration | Application |
|---|---|
| PFR | Series reactions, better selectivity control for most cases |
| CSTR | When low reactant concentration favors desired product |
| Recycle Reactor | Combine high conversion with concentration control |
| Membrane Reactor | Remove products to shift equilibrium, add reactants gradually |
| Term | Expression |
|---|---|
| Accumulation | dE/dt = d(U + KE + PE)/dt ≈ dU/dt for reactors |
| Flow Terms | ΣFi0Hi0 - ΣFiHi where H = U + PV |
| Heat Exchange | Q̇ = UA(Ta - T) for heat transfer |
| Work | Ẇs (shaft work, zero for most reactors) |
| Reactor Type | Energy Balance |
|---|---|
| Adiabatic Batch | NA0Σθicp,i(T - T0) = (-ΔHrxn)NA0X |
| Adiabatic CSTR | FA0Σθicp,i(T - T0) = (-ΔHrxn)FA0X |
| Adiabatic PFR | FA0Σθicp,i(dT/dX) = (-ΔHrxn)FA0 |
| Adiabatic Temperature | T = T0 + [(-ΔHrxn)X]/(Σθicp,i) |
| Equation | Description |
|---|---|
| Energy Balance | FA0Σθicp,i(T - T0) = (-ΔHrxn)FA0X - UA(T - Ta) |
| Heat Removal Line | Q̇r = FA0Σθicp,i(T - T0) + UA(T - Ta) |
| Heat Generation Line | Q̇g = (-ΔHrxn)FA0X |
| Parameter | Expression |
|---|---|
| Differential Balance | FA0Σθicp,i(dT/dV) = (-ΔHrxn)(-rA) - Ua(T - Ta) |
| Heat Transfer per Volume | a = 4/dt for tubular reactor with diameter dt |
| Coupled with Mole Balance | dX/dV = (-rA)/FA0 and dT/dV equation solved simultaneously |
| Term | Definition |
|---|---|
| Mass Transfer Coefficient (kL) | Proportionality constant in flux equation, units: m/s or cm/s |
| Two-Film Theory | Resistance to mass transfer exists in thin films at interface |
| Overall Mass Transfer Coefficient | 1/KL = 1/kL + H/(kG) where H is Henry's constant |
| Regime | Condition |
|---|---|
| Slow Reaction | Reaction rate < mass="" transfer="" rate,="" liquid="" bulk="" concentration=""> |
| Fast Reaction | Reaction occurs in liquid film, concentration gradient in film |
| Instantaneous Reaction | Reaction infinitely fast at interface, plane of reaction in film |
| Parameter | Formula |
|---|---|
| Enhancement Factor (E) | E = (rate with reaction)/(rate without reaction) |
| Hatta Number (Ha) | Ha = √(kDL)/kL where k is reaction rate constant, DL is diffusivity |
| Fast Reaction Criterion | Ha > 3: reaction in film; Ha < 0.3:="" slow="" reaction=""> |
| Controlling Step | Time for Complete Conversion |
|---|---|
| External Mass Transfer | τ = ρBR/(bkgCAg) |
| Ash Layer Diffusion | τ = ρBR²/(6bDeCAg) |
| Chemical Reaction | τ = ρBR/(bksCAg) |
| Controlling Step | X vs. Time |
|---|---|
| External Mass Transfer | X = t/τ |
| Ash Layer Diffusion | 1 - 3(1-X)2/3 + 2(1-X) = t/τ |
| Chemical Reaction | 1 - (1-X)1/3 = t/τ |
| Criterion | Condition |
|---|---|
| van Heerden Criterion | ∂Q̇g/∂T <>r/∂T for stability at steady state |
| Semenov Number (Se) | Se = [(-ΔHrxn)EaCA0]/(ρcpRT²) < critical=""> |
| Damköhler Number (Da) | Da = (reaction rate)/(flow rate) = kτ for first-order reaction |
| Parameter | Description |
|---|---|
| Sensitivity (S) | S = (∂T/∂parameter)/(T/parameter) |
| High Sensitivity | Small parameter changes cause large temperature changes |
| Critical Values | Feed temperature, coolant temperature, flow rate most sensitive |
| Factor | Consideration |
|---|---|
| Temperature Limits | Maximum allowable temperature for materials and safety |
| Pressure Limits | Equipment rated pressure, relief valve settings |
| Flammability | Keep composition outside flammability limits |
| Residence Time | Minimum for conversion, maximum to prevent decomposition |
| Parameter | Definition |
|---|---|
| KG Value | KG = (dP/dt)maxV1/3, deflagration index for gases |
| KSt Value | KSt = (dP/dt)maxV1/3, deflagration index for dusts |
| Minimum Ignition Energy (MIE) | Lowest energy spark that can ignite dust cloud or vapor |
| Maximum Explosion Pressure | Pmax for vessel design and relief sizing |