Refrigerants | Thermodynamics - Mechanical Engineering PDF Download

REFRIGERANTS

Compressors for Different Refrigerants

RefrigerantCompressor
NH3Reciprocating & screw compressor
R=11Centrifugal compressor
R-12Reciprocating compressor
R-22Reciprocating compressor
R-113Centrifugal compressor
R-114Rotary compressor

Applications of Refrigerants

RefrigerantApplication
NH3Cold storage, ice plants, refrigerators
H2OWater, Li Br absorption system
CO2Used as dry ice in transport
R-11Central air conditioning
R-12Domestic refrigerator, water cooler
R-22Window type air conditioner
R-113Air conditioning

DESIGNATION OF REFRIGERANTS
Saturated Hydrocarbons

  •  If the compound is CmHnFpClq
    n + p + q = 2m + 2

then,

designation is R(m - 1) (n + 1) P

Eg. CCI3 is R-11

  •  The brominated refrigerants are denoted by and additional B and a member to denote as to how many chlorine atoms are replaced by bromine atoms

Eg. CF3 Br is R13 B1


Unsaturated Compounds - CmHnFpClq
where n + p + q = 2m
they are designated by R (m-1) (n+1)P
Eg. C2H4 is R1150

Inorganic Refrigerants
Designation is R (700 + molecular weight)
Eg. NH3 is R 717, CO2 is R744

Basic properties of Some important Refrigerants

CFC 12 or R-12-or CCl2F2

  •  Normal boiling point (N.B.P.) = 29.8ºC
  •  It is used in domestic refrigerators, car air conditioners, water coolers etc.
  •  It is used with reciprocating compressor
  •  Because of low value of g. discharge temperature is low. so it is very suitable for hermetically sealed units

CFC-11 or R-11 or CCl3F

  •  N.B.P. -23.7ºC
  •  Having more boiling point, It has vacuum in the evaporator.
  •  It is used with centrifugal compressor.
  •  Its application is in central air conditioning.

HCFC-22 or R-22 or CHClF2

  •  N. B. P. – 40.8ºC
  •  It is used in window air conditioning.
  •  It is used with reciprocating compressor.
  •  It has high g value, so discharge temperature is high. Thus it is not very suitable for hermetically sealed unit for more than one year.
  •  N.B.P. of commercially used refrigerants vary from -50ºc to + 50ºC.

PROPERTIES OF GOOD REFRIGERANTS

  •  Low boiling point
  •  Evaporating pressure should be low and positive and near to atmospheric pressure
  •  High critical temperature
  •  Low critical pressure
  •  Low freezing point
  •  Non flammable, non explosive
  •  Either completely miscible or completely immiscible with oil
  •  Non corrosive
  •  High dielectric strength
  •  High thermal conductivity
  •  Low viscosity
  •  Low specific heat
  •  Low surface tension
  •  Low cost

SECONDARY REFRIGERANTS

  •  They are used to reduce the quantity of main refrigerant and to reduce pressure losses. They are cheap in cost.

Eg. brines such as : CaCl+ Water & NaCl + water, Ethylene glycol + water and propylene glycol + water.

  •  CaCl2 and NaCl is mixed with water to reduce the freezing point of water.

OZONE DEPLETION 

  •  Ozone layer is in stratosphere.
  •  It protects humans from UV rays which can cause skin cancer.
  •  Chlorine atoms in CFC causes ozone depletion.
  •  Hydro-Chloro-flouro-carbons (HCFCs) have low ozone depletion tendency because of less chlorine.

But they have Global warming tendency.

  • Pure hydro carbon is highly inflammable due to hydrogen atoms.
  • Azerotrope: These are non ideal mixtures of two or more refrigerants behaving as pure substance having close N.B.P. Their bubble point temperature is equal to dew point temperature.
  • Bubble temperature is the temperature at which liquid mixture starts boiling.
  • Dew point temperature is the temperature at which vapour mixture starts condensing.
  • CO2 refrigeration system has very low COP because critical temperature of CO2 is very low and very close to condensing temperature.
  • Because of flammability & toxicity, ammonia is not used in domestic refrigerator, comfort air conditioning.
  • If water content in refrigerant is more than that can be dissolved by the refrigerant, there is a danger of ice formation and consequently choking of capillary tube used in throttling system. This is moisture chocking.
  • Silica gel is used in liquid line for dehydration of refrigerant.
  • Miscibility of refrigerants with oil
RefrigerantMiscibility with oil
R-11, R-12Good miscibility
NH3, CO2No miscibility
R-22Partial miscibility
  •  In evaporator, oil separates from refrigerant vapour. Accumulation of oil in evaporator called oil choking.
  •  In immiscible oil refrigerant mixture, oil separator is used after compressor.
  •  Ammonia corrodes copper. So iron and steel are used with its system.
  •  Refrigerants in decreasing order of normal boiling point.

R-11(–23.7ºC) > R-12(-290C) > NH3(–33.30C) > R-22(–410C) > CO2(– 73.60C)

  • Refrigerants in increasing order of freezing point 

CO2 < NH3 < R-11 < R-12 < R-22

  • Refrigerants in decreasing order of critical temperature

R-11 < NH3 < R-12 < R-22 < CO2

  • Refrigerants in decreasing order of Critical Pressure

NH3(113.86) > CO2(73.8) > R-22 > R-11 > R-12(41.2)

  • Refrigerants in decreasing of COP

R -11 > NH3> R-12> R-22> CO2

Leakage Detection of Refrigerants 

LeakageDetected By
NH3Burning sulphur candle
HalocarbonHalide torch test
Hydrocarbon and PropaneSoap and water test
SO2NH3 swab test
Refrigerationelectronic leak detector
Equipment(high sensitivity)
The document Refrigerants | Thermodynamics - Mechanical Engineering is a part of the Mechanical Engineering Course Thermodynamics.
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FAQs on Refrigerants - Thermodynamics - Mechanical Engineering

1. What are refrigerants and why are they important in cooling systems?
Ans. Refrigerants are substances used in cooling systems to absorb heat from the surrounding environment and transfer it elsewhere. They play a crucial role in cooling systems by enabling the refrigeration cycle, which allows for the cooling and conditioning of air in various applications such as air conditioning and refrigeration.
2. What are the different types of refrigerants commonly used in cooling systems?
Ans. There are several types of refrigerants used in cooling systems, including hydrofluorocarbons (HFCs), chlorofluorocarbons (CFCs), hydrochlorofluorocarbons (HCFCs), and natural refrigerants such as ammonia and carbon dioxide. Each type of refrigerant has its own properties and environmental impact, with some being phased out due to their contribution to ozone depletion or global warming.
3. How do refrigerants contribute to environmental issues?
Ans. Certain refrigerants, such as CFCs and HCFCs, have been found to contribute to ozone depletion and have a significant impact on global warming potential. These substances can escape into the atmosphere during the operation or disposal of cooling systems and can cause harm to the ozone layer or contribute to the greenhouse effect. It is important to use refrigerants with low ozone depletion potential (ODP) and global warming potential (GWP) to minimize their environmental impact.
4. What are the alternatives to traditional refrigerants with high environmental impact?
Ans. In response to environmental concerns, alternative refrigerants with lower environmental impact have been developed. These include HFCs with lower GWP, hydrofluoroolefins (HFOs), and natural refrigerants such as ammonia, carbon dioxide, and hydrocarbons. These alternatives offer reduced ozone depletion potential and lower global warming potential, making them more environmentally friendly options for cooling systems.
5. How can I ensure the proper handling and disposal of refrigerants?
Ans. Proper handling and disposal of refrigerants are essential to prevent their release into the environment. It is important to follow relevant regulations and guidelines for handling and storing refrigerants, including using proper equipment and procedures to minimize leaks or emissions. When disposing of refrigerants, it is crucial to use approved methods, such as recycling or reclaiming, to prevent their release into the atmosphere and minimize environmental impact.
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