Estimation & Costing | Electrical Engineering SSC JE (Technical) - Electrical Engineering (EE) PDF Download

Estimation And Costing

Earthing means connections of the neutral point of a supply system or the non-current carrying parts of electrical apparatus, such as metallic framework, metallic covering of cables, earth terminal of socket outlet, stay wires etc.., to the general mass of earth in such a manner that at all times an immediate discharge of electrical energy takes place without danger.

Earthing is provided 

1. To ensure that no current carrying conductor rises to a potential with respect to general mass of earth than its designed insulation.

2. To avoid electric shock to the human beings, and

3. to avoid risk of fire due to earth leakage current through unwanted path.

In an electric installation, if a metallic part of an electric appliance comes in direct contact with a bare live wire (that may be due to failure of insulation or otherwise) the metal being a good conductor of electricity is charged and static charge on it will accumulate. Now if any person comes in contact with this charged metallic part, he will get a severe shock. But if the metallic parts of the appliances are earthed, the charge will be transferred to the earth immediately, as the metallic part comes in direct contact with a bare or live wire or breakdown occurs. And as the discharge takes place to earth, the impedance of path of the current is low, a large amount of current  flows to earth, the instant, the current exceeds the limiting value, the fuse provided in the circuit will blow of and cut off the appliance from supply. Thus earthing of metallic parts of electrical equipment and appliance provides safely.

Methods of Earthing The  various methods of earthing are:

1. strip or wire earthing
2. Rod earthing
3. Pipe earthig and 
4. Plate earthing.

Strip or wiring earthing is used at places which have rocky soil earth bed because at such places excavation work of pipe/plate earthing is difficult. Rod earthing is suitable for areas which are sandy in character. This method of earthing is very cheap as no excavation work is involved. pipe earthing is the most common and best systems of earthing as compared to other systems suitable for the same earth  and moisture conditions.

INSPECTION AND TESTING OF WIRING

INSTALLATIONS

Internal wiring should be inspected once a year and the following points should be checked while carrying out inspection of the wiring installation.

1. Service Connections :- In case of overhead line, check and ensure that:

(i) The lines are terminated at a sufficient distance from the building.
(ii) The danger notice exists to warn the staff.
(iii) The fuse wire of correct rating is provided on the phase line.
(iv) The lead-in-pipe is property earthed and bonded and pipe ends are provided with insulation bushes to protect the wires from mechanical damage.

In case of underground cable check up and ensure that

(i) the cables are properly sealed adn there is no leakage of cable oil

(ii) there are earth connection to the cable armouring.

Testing of Wiring Installations The tests to be performed before a new installation or an addition to an existing installation is connected to the supply mains are as follows:

1. The insulation resistance between the wiring and earth with all fuses and lamps in and all switches ‘on’.

2. The insulation resistance between the conductors with all lamps out and all switches ‘on’.

3. Testing of polarity of nonlinked single pole switches.

4. Testing of earth continuity path

5. Testing of earth resistance.

The aim of testing of insulation resistance between the wiring and earth is to know whether the wires or cable used in the wiring system are sufficiently insulated to avoid leakage of current.


Important Consideration Regarding Motor Installation Wiring 

1. All equipment used in power wiring shall be of ironclad construction and wiring shall be of the armoured cable or conduit type (IE Rule 51)

2. Woodwork shall not be used for mounting of switchgear.

3. Looping of conductors and use of the joints shall not be done,

4. The length of  flexible conduit used for connection between the terminal boxes of motors and starters, switches and motors shall not exceed 1.25 metres.

5. Every motor, regardless, of its size, shall be provided with a switchfuse placed near it.

6. In addition to switchfuse, all motors shall be provided with suitable means for starting and starters are used to limit the starting current to a desirable value. Direct-on-starters, star-delta starters, auto-transformer-starters (or rotor resistance starters in case of slip-ring induction motors) are used for ac motors of rating up to 0.75 kW, above 0.75 kW and below 11kW and above 11kW respectively.

7. The conduit should preferably be laid in covered trenches to facilitate operator movement (safe)

8. Laying of cables must be in separate conduits for separate motors.

9. The minimum cross section of conductor that can be use for power wiring is 2.5 mm2 for aluminium conductor cables and 1.25 mm2 for copper conductor cables (ISI recommendations). Hence PVC/MLPE cable of size lower than 3/0.915 mm copper or 1/1.80 mm aluminium cannot be used for power wiring

10. The current rating of cable for supply to motor may be based on the normal full-load current of the motor but  fuse rating should be based on starting current. In no case should the rating of the fuse be greater than twice the ratin of the cable.

So the following points must be observed.

(a) For motors of capacity above 12kW having starting current lower than twice normal fullload, the current rating of the cable is to be based on normal- full load current of motors and current rating of fuses on motor starting current.

(b) For motors of capacity below 12kW, which have a very large starting current fuse should be of current rating to carry starting current safely and cable of current rating not lower than half the current rating of the fuse.

11. The conduit use in power wiring shall be electrically continuous throughout and connected to the frame of the motor. The frame of the motor shall be earthed by the owner by two separate and distinct connection so earth (IE Rule 61)

12. The wire used to earthing conductor shall be of copper or galvanised

The document Estimation & Costing | Electrical Engineering SSC JE (Technical) - Electrical Engineering (EE) is a part of the Electrical Engineering (EE) Course Electrical Engineering SSC JE (Technical).
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FAQs on Estimation & Costing - Electrical Engineering SSC JE (Technical) - Electrical Engineering (EE)

1. What is estimation and costing in electrical engineering?
Ans. Estimation and costing in electrical engineering refers to the process of calculating the approximate cost and time required for a particular electrical project. It involves assessing the materials, labor, and other resources needed for the project, as well as considering factors such as overhead costs and profit margins. The estimation and costing process helps in determining the feasibility and financial viability of the project.
2. What factors are considered in estimating the cost of an electrical project?
Ans. Several factors are considered in estimating the cost of an electrical project. These include the quantity and cost of materials required, the complexity of the project, the labor charges, transportation costs, equipment and machinery costs, overhead expenses, and any additional costs such as permits and taxes. It is important to account for all these factors accurately to ensure an accurate estimation of the project cost.
3. How is the estimation of an electrical project done?
Ans. The estimation of an electrical project is usually done by breaking down the project into smaller components or tasks. Each task is then analyzed in terms of the materials, labor, and other resources required. The quantity and costs of materials are calculated based on specifications and market rates. The labor charges are estimated based on the time required to complete each task and the prevailing labor rates. All these calculations are then combined to determine the overall cost of the project.
4. Why is estimation and costing important in electrical engineering projects?
Ans. Estimation and costing are crucial in electrical engineering projects for several reasons. Firstly, it helps in determining the financial viability of the project by estimating the costs involved. This allows project managers and stakeholders to make informed decisions about whether to proceed with the project or not. Additionally, accurate estimation and costing help in budgeting and resource allocation, ensuring that the project stays within the allocated budget. It also helps in evaluating project proposals and comparing the costs of different alternatives.
5. How can one improve the accuracy of estimation and costing in electrical engineering projects?
Ans. Improving the accuracy of estimation and costing in electrical engineering projects can be achieved through several measures. Firstly, it is important to gather accurate and detailed information about the project requirements and specifications. This includes obtaining quotes from suppliers, consulting with experienced professionals, and studying similar projects. Secondly, regular updates and reviews of the estimation should be done to incorporate any changes or new information. Finally, learning from past projects and analyzing the discrepancies between estimated and actual costs can help in improving future estimations.
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