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Test: Sheet Metal Operations - 2 - Mechanical Engineering MCQ


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30 Questions MCQ Test - Test: Sheet Metal Operations - 2

Test: Sheet Metal Operations - 2 for Mechanical Engineering 2024 is part of Mechanical Engineering preparation. The Test: Sheet Metal Operations - 2 questions and answers have been prepared according to the Mechanical Engineering exam syllabus.The Test: Sheet Metal Operations - 2 MCQs are made for Mechanical Engineering 2024 Exam. Find important definitions, questions, notes, meanings, examples, exercises, MCQs and online tests for Test: Sheet Metal Operations - 2 below.
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Test: Sheet Metal Operations - 2 - Question 1

Assertion (A): In sheet metal blanking operation, clearance must be given to the die.
Reason (R): The blank should be of required dimensions.

Test: Sheet Metal Operations - 2 - Question 2

Match List I with List IT and select the correct answer using the codes given below the lists:
List I (Steel type) List II (Product)

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Test: Sheet Metal Operations - 2 - Question 3

The force requirement in a blanking operation of low carbon steel sheet is 5.0 kN. The thickness of the sheet is ‘t’ and diameter of the blanked part is ‘d’. For the same work material, ifthe diameter of the blanked part is increased to 1.5 d and thickness is reduced to 0.4 t, the new blanking force in kN is

 

Test: Sheet Metal Operations - 2 - Question 4

In a blanking operation, the clearance is provided on 

Test: Sheet Metal Operations - 2 - Question 5

The cutting force in punching and blanking operations mainly depends on 

Test: Sheet Metal Operations - 2 - Question 6

Consider the following factors
1. Clearance between the punch and the die is too small.
2. The finish at the corners of the punch is poor.
3. The finish at the corners of the die is poor.
4. The punch and die alignment is not proper. 

Q.

The factors responsible for the vertical lines parallel to the axis noticed on the outside of adrawn cylindrical cup would include.

Test: Sheet Metal Operations - 2 - Question 7

In blanking operation, the clearance is provided on

Test: Sheet Metal Operations - 2 - Question 8

Match List (Steel type) with List II (Product) and the correct answer using the codes given below the lists: 

Test: Sheet Metal Operations - 2 - Question 9

For punching operation the clearance is provided on which one of the following? 

Detailed Solution for Test: Sheet Metal Operations - 2 - Question 9

In punching useable part is punched sheet so size of hole must be accurate i.e.
size of punch must be accurate. Clearance have be given on Die only

Test: Sheet Metal Operations - 2 - Question 10

Assertion (A): A flywheel is attached to a punching press so as to reduce its speed fluctuations.
Reason(R): The flywheel stores energy: when its speed increase. 

Test: Sheet Metal Operations - 2 - Question 11

In drawing operation, proper lubrication is essential for which of the following reasons?
1. To improve die life
2. To reduce drawing forces
3. To reduce temperature
4. To improve surface finishSelect the correct answer using the code given below: 

Test: Sheet Metal Operations - 2 - Question 12

For 50% penetration of work material, a punch with single shear equal to thickness will

Detailed Solution for Test: Sheet Metal Operations - 2 - Question 12

Correct answer is C.

Test: Sheet Metal Operations - 2 - Question 13

Match List I (Process) with List II (Production of parts) and select the correct answer using
the codes given below the lists:

Test: Sheet Metal Operations - 2 - Question 14

Consider the following states of stress:
1. Compressive stress in flange
2. Tensile stress in the wall,
3. Tensile stress in the bottom part. 

Q.

During drawing operation, the states of stress in cup would include

Test: Sheet Metal Operations - 2 - Question 15

In deep drawing of sheets, the values of limiting draw ratio depends on

Detailed Solution for Test: Sheet Metal Operations - 2 - Question 15

The limit of deformation is reached when the load required deforming the flange becomes greater than the load-carrying capacity of the cup wall. Load carrying capacity of the wall = πDt x ft

Test: Sheet Metal Operations - 2 - Question 16

The tool for spinning copper is usually made for 

Detailed Solution for Test: Sheet Metal Operations - 2 - Question 16

It is made from hard wood.

Test: Sheet Metal Operations - 2 - Question 17

For obtaining a cup of diameter 25 mm and height 15 mm by drawing, the size of the round blank should he approximately 

Detailed Solution for Test: Sheet Metal Operations - 2 - Question 17

Test: Sheet Metal Operations - 2 - Question 18

Which one of the following metals forming processes is not a high energy rate form ingprocess? 

Detailed Solution for Test: Sheet Metal Operations - 2 - Question 18

High-Energy-Rate-Forming is metal forming through the application of large amount
of energy in a very sort time interval.
High energy-release rate can be obtained by five distinct methods:
(i) Underwater explosions.
(ii) Underwater spark discharge (electro-hydraulic).
(iii) Pneumatic-mechanical means.
(iv) Internal combustion of gaseous mixtures.
(v) Electro-magnetic (the use of rapidly formed magnetic fields)

Test: Sheet Metal Operations - 2 - Question 19

The process of removing the burrs or flash from a forged component in drop forging iscalled: 

Test: Sheet Metal Operations - 2 - Question 20

In the deep drawing of cups, blanks show a tendency to wrinkle up around the periphery(flange). The most likely cause and remedy of the phenomenon are, respectively, 

Test: Sheet Metal Operations - 2 - Question 21

Match List- I (Item to be produced) with List-II (Process to be used) and select the correct answer using the codes given below the lists:

Codes:

           A    B   C     D                      A    B    C    D

(a)      2    1     3    4             (b)      3     1    2    4

(c)      4     3     1    2             (d)      3     4    1     2

Test: Sheet Metal Operations - 2 - Question 22

Which one of the following is a high energy rate forming process? 

Test: Sheet Metal Operations - 2 - Question 23

Identify the stress - state in the FLANCE portion of a PARTIALLYDRAWN CYLINDRICALCUP when deep - drawing without a blank holder 

Test: Sheet Metal Operations - 2 - Question 24

Match List I (Operations) with List II (Stresses induced) and select the correct answer using the codes given below the Lists:

Test: Sheet Metal Operations - 2 - Question 25

Which one is not a method of reducing cutting forces to prevent the overloading of press? 

Test: Sheet Metal Operations - 2 - Question 26

A 2 mm thick metal sheet is to be bent at an angle of one radian with a bend radius of 100mm. If the stretch factor is 0.5, the bend allowance is 

Test: Sheet Metal Operations - 2 - Question 27

The 'spring back' effect in press working is

Test: Sheet Metal Operations - 2 - Question 28

Match the following

Test: Sheet Metal Operations - 2 - Question 29

Magnetic forming is an example of: 

Test: Sheet Metal Operations - 2 - Question 30

The thickness of the blank needed to produce, by power spinning a missile cone of thickness1.5 mm and half cone angle 30°, is 

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