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What are heat exchangers for?
q Heat exchangers are practical devices used to transfer
energy from one fluid to another
q To get fluid streams to the right temperature for the next
process
– reactions often require feeds at high temp.
q To condense vapours
q To evaporate liquids
q To recover heat to use elsewhere
q To reject low-grade heat
q To drive a power cycle
Page 3


What are heat exchangers for?
q Heat exchangers are practical devices used to transfer
energy from one fluid to another
q To get fluid streams to the right temperature for the next
process
– reactions often require feeds at high temp.
q To condense vapours
q To evaporate liquids
q To recover heat to use elsewhere
q To reject low-grade heat
q To drive a power cycle
Application: Power cycle
Steam Turbine
Boiler
Condenser
Feed water
Heater
Page 4


What are heat exchangers for?
q Heat exchangers are practical devices used to transfer
energy from one fluid to another
q To get fluid streams to the right temperature for the next
process
– reactions often require feeds at high temp.
q To condense vapours
q To evaporate liquids
q To recover heat to use elsewhere
q To reject low-grade heat
q To drive a power cycle
Application: Power cycle
Steam Turbine
Boiler
Condenser
Feed water
Heater
Main Categories Of
Exchanger
q Most heat exchangers have two streams, hot and cold, but
some have more than two
Heat exchangers
Recuperators Regenerators
Wall separating streams Direct contact
Page 5


What are heat exchangers for?
q Heat exchangers are practical devices used to transfer
energy from one fluid to another
q To get fluid streams to the right temperature for the next
process
– reactions often require feeds at high temp.
q To condense vapours
q To evaporate liquids
q To recover heat to use elsewhere
q To reject low-grade heat
q To drive a power cycle
Application: Power cycle
Steam Turbine
Boiler
Condenser
Feed water
Heater
Main Categories Of
Exchanger
q Most heat exchangers have two streams, hot and cold, but
some have more than two
Heat exchangers
Recuperators Regenerators
Wall separating streams Direct contact
Recuperators/Regenerators
qq Recuperative: Recuperative:
Has separate flow paths for each fluid
which flow simultaneously through the
exchanger transferring heat between
the streams
qq Regenerative Regenerative
Has a single flow path which the hot
and cold fluids alternately pass
through.
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FAQs on PPT: Introduction to Heat Exchangers - Heat Transfer - Mechanical Engineering

1. What is a heat exchanger and how does it work?
Ans. A heat exchanger is a device used in chemical engineering to transfer heat between two or more fluids. It works by allowing the fluids to flow through separate channels while maintaining physical separation. Heat is transferred from one fluid to another through a solid wall, ensuring that the fluids do not mix.
2. What are the different types of heat exchangers?
Ans. There are several types of heat exchangers used in chemical engineering, including shell and tube heat exchangers, plate heat exchangers, and finned tube heat exchangers. Each type has its own advantages and is suitable for specific applications based on factors such as pressure, temperature, and desired heat transfer efficiency.
3. What are the factors that affect the performance of a heat exchanger?
Ans. The performance of a heat exchanger can be influenced by various factors, including the flow rate of the fluids, the temperature difference between the fluids, the surface area of the heat exchanger, the material used for construction, and the fouling or scaling of the heat transfer surfaces. It is important to consider these factors during the design and operation of a heat exchanger to ensure optimal performance.
4. How is the efficiency of a heat exchanger determined?
Ans. The efficiency of a heat exchanger can be determined by calculating the effectiveness, which is the ratio of the actual heat transfer to the maximum possible heat transfer. The effectiveness depends on factors such as the flow arrangement, the heat transfer area, and the heat capacity rates of the fluids. Higher effectiveness indicates better heat transfer efficiency.
5. How can fouling in heat exchangers be prevented or minimized?
Ans. Fouling in heat exchangers refers to the accumulation of unwanted deposits on the heat transfer surfaces, reducing the efficiency of heat transfer. To prevent or minimize fouling, measures such as regular cleaning, using appropriate materials for construction, implementing proper fluid treatment, and employing effective heat exchanger maintenance practices can be taken. Additionally, using heat exchanger designs that minimize the risk of fouling can also help in preventing its occurrence.
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