PPT: Casting | Manufacturing Engineering - Mechanical Engineering PDF Download

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Metal Casting Process
Page 2


Metal Casting Process
? History 
? Definition of casting
? Basic features
? Types of moulds
? Categories of casting process
? Further classification of  Expendable and Permanent 
mould casting
Page 3


Metal Casting Process
? History 
? Definition of casting
? Basic features
? Types of moulds
? Categories of casting process
? Further classification of  Expendable and Permanent 
mould casting
• It  is oldest    
manufacturing process.
Page 4


Metal Casting Process
? History 
? Definition of casting
? Basic features
? Types of moulds
? Categories of casting process
? Further classification of  Expendable and Permanent 
mould casting
• It  is oldest    
manufacturing process.
? Casting is a manufacturing process by which a 
liquid material is usually poured into 
a mold, which contains a hollow cavity of the 
desired shape, and then allowed to solidify. 
? The solidified part is also known as a 
casting, which is ejected or broken out of the mold 
to complete the process.
Page 5


Metal Casting Process
? History 
? Definition of casting
? Basic features
? Types of moulds
? Categories of casting process
? Further classification of  Expendable and Permanent 
mould casting
• It  is oldest    
manufacturing process.
? Casting is a manufacturing process by which a 
liquid material is usually poured into 
a mold, which contains a hollow cavity of the 
desired shape, and then allowed to solidify. 
? The solidified part is also known as a 
casting, which is ejected or broken out of the mold 
to complete the process.
? Casting materials are usually metals.
?Almost all metals can be cast.
? Casting is most often used for making complex 
shapes that would be otherwise difficult to make 
by other methods.
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FAQs on PPT: Casting - Manufacturing Engineering - Mechanical Engineering

1. What is casting in mechanical engineering?
Ans. Casting in mechanical engineering is a manufacturing process where a liquid material, typically molten metal, is poured into a mold cavity and allowed to solidify. It is used to create complex shapes with high accuracy and dimensional stability.
2. What are the advantages of casting in mechanical engineering?
Ans. Casting offers several advantages in mechanical engineering, including the ability to produce intricate and complex shapes, high production rates, good dimensional accuracy, and the ability to use a wide range of materials. It is also a cost-effective method for creating large components.
3. What are the different types of casting processes used in mechanical engineering?
Ans. There are several types of casting processes used in mechanical engineering, including sand casting, investment casting, die casting, centrifugal casting, and continuous casting. Each process has its own advantages and is suitable for different applications.
4. What factors should be considered when selecting a casting process in mechanical engineering?
Ans. When selecting a casting process in mechanical engineering, factors such as the complexity of the part, desired accuracy, material properties, production volume, and cost should be considered. Each casting process has its own limitations and capabilities, so the selection should be based on the specific requirements of the component.
5. What are the challenges faced in casting for mechanical engineering applications?
Ans. Casting in mechanical engineering can present challenges such as the formation of defects like porosity, shrinkage, and inclusions, as well as issues with dimensional accuracy and surface finish. Proper design, material selection, and process control are crucial to overcome these challenges and ensure high-quality castings.
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