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Page 1 Introduction to Synchronous Machines Page 2 Introduction to Synchronous Machines Fundamentals of Synchronous Machines A synchronous machine is an AC rotating machine whose speed under steady state condition is proportional to the frequency of the current in its armature. The magnetic fields created by both stator currents and rotor field current rotate at synchronous speed, resulting in steady torque production. These machines are primarily used as generators, especially for large power systems like turbine and hydroelectric generators in grid power supply. They can also function as motors in applications requiring constant speed, and as synchronous condensers for power factor correction. Power Generation The bulk of electric power is produced by polyphase synchronous generators with ratings of several hundred MVA. Motor Applications Used in constant-speed drives or with frequency changers for variable- speed applications. Power Factor Correction Unloaded synchronous machines can adjust reactive power by controlling rotor field current. Page 3 Introduction to Synchronous Machines Fundamentals of Synchronous Machines A synchronous machine is an AC rotating machine whose speed under steady state condition is proportional to the frequency of the current in its armature. The magnetic fields created by both stator currents and rotor field current rotate at synchronous speed, resulting in steady torque production. These machines are primarily used as generators, especially for large power systems like turbine and hydroelectric generators in grid power supply. They can also function as motors in applications requiring constant speed, and as synchronous condensers for power factor correction. Power Generation The bulk of electric power is produced by polyphase synchronous generators with ratings of several hundred MVA. Motor Applications Used in constant-speed drives or with frequency changers for variable- speed applications. Power Factor Correction Unloaded synchronous machines can adjust reactive power by controlling rotor field current. Stator Construction The stator is the stationary part of the synchronous machine and forms a critical component of its overall structure. It is built up of sheet-steel laminations with slots carefully designed on its inner periphery to house the windings. A three-phase winding is placed in these slots, creating the armature of the machine. This winding is always connected in star configuration, with the neutral point connected to ground for safety and proper operation. Laminated Core Sheet-steel laminations reduce eddy current losses while providing magnetic path for flux. Three-Phase Winding Carefully designed windings placed in stator slots to create rotating magnetic field. Star Connection Windings connected in star configuration with grounded neutral for safety and proper operation. Page 4 Introduction to Synchronous Machines Fundamentals of Synchronous Machines A synchronous machine is an AC rotating machine whose speed under steady state condition is proportional to the frequency of the current in its armature. The magnetic fields created by both stator currents and rotor field current rotate at synchronous speed, resulting in steady torque production. These machines are primarily used as generators, especially for large power systems like turbine and hydroelectric generators in grid power supply. They can also function as motors in applications requiring constant speed, and as synchronous condensers for power factor correction. Power Generation The bulk of electric power is produced by polyphase synchronous generators with ratings of several hundred MVA. Motor Applications Used in constant-speed drives or with frequency changers for variable- speed applications. Power Factor Correction Unloaded synchronous machines can adjust reactive power by controlling rotor field current. Stator Construction The stator is the stationary part of the synchronous machine and forms a critical component of its overall structure. It is built up of sheet-steel laminations with slots carefully designed on its inner periphery to house the windings. A three-phase winding is placed in these slots, creating the armature of the machine. This winding is always connected in star configuration, with the neutral point connected to ground for safety and proper operation. Laminated Core Sheet-steel laminations reduce eddy current losses while providing magnetic path for flux. Three-Phase Winding Carefully designed windings placed in stator slots to create rotating magnetic field. Star Connection Windings connected in star configuration with grounded neutral for safety and proper operation. Rotor Types: Salient Pole Design The rotor carries a field winding supplied with direct current through slip rings by a separate DC source. Salient pole rotors feature projecting poles mounted on a large circular steel frame fixed to the alternator shaft. These rotors are used in low-speed alternators (120-400 RPM) typically driven by water turbines. The individual field pole windings are connected in series, creating alternate north and south poles when energized. Low Speed Application Used in 120-400 RPM applications like hydroelectric generators Physical Characteristics Large diameter with short axial length to accommodate many poles Speed Limitations Not suitable for high speeds due to excessive windage loss and mechanical stress Pole Requirements Requires many poles to achieve 50 Hz frequency at low rotational speeds Page 5 Introduction to Synchronous Machines Fundamentals of Synchronous Machines A synchronous machine is an AC rotating machine whose speed under steady state condition is proportional to the frequency of the current in its armature. The magnetic fields created by both stator currents and rotor field current rotate at synchronous speed, resulting in steady torque production. These machines are primarily used as generators, especially for large power systems like turbine and hydroelectric generators in grid power supply. They can also function as motors in applications requiring constant speed, and as synchronous condensers for power factor correction. Power Generation The bulk of electric power is produced by polyphase synchronous generators with ratings of several hundred MVA. Motor Applications Used in constant-speed drives or with frequency changers for variable- speed applications. Power Factor Correction Unloaded synchronous machines can adjust reactive power by controlling rotor field current. Stator Construction The stator is the stationary part of the synchronous machine and forms a critical component of its overall structure. It is built up of sheet-steel laminations with slots carefully designed on its inner periphery to house the windings. A three-phase winding is placed in these slots, creating the armature of the machine. This winding is always connected in star configuration, with the neutral point connected to ground for safety and proper operation. Laminated Core Sheet-steel laminations reduce eddy current losses while providing magnetic path for flux. Three-Phase Winding Carefully designed windings placed in stator slots to create rotating magnetic field. Star Connection Windings connected in star configuration with grounded neutral for safety and proper operation. Rotor Types: Salient Pole Design The rotor carries a field winding supplied with direct current through slip rings by a separate DC source. Salient pole rotors feature projecting poles mounted on a large circular steel frame fixed to the alternator shaft. These rotors are used in low-speed alternators (120-400 RPM) typically driven by water turbines. The individual field pole windings are connected in series, creating alternate north and south poles when energized. Low Speed Application Used in 120-400 RPM applications like hydroelectric generators Physical Characteristics Large diameter with short axial length to accommodate many poles Speed Limitations Not suitable for high speeds due to excessive windage loss and mechanical stress Pole Requirements Requires many poles to achieve 50 Hz frequency at low rotational speeds Rotor Types: Non-Salient Pole Design Non-salient pole rotors feature a smooth solid forged-steel radial cylinder with slots along the outer periphery. Field windings are embedded in these slots and connected in series to slip rings for DC excitation, with unslotted regions forming the poles. This design is used in high-speed alternators (1500 or 3000 RPM) driven by steam turbines. For 50 Hz frequency, these turboalternators typically have 2 poles (3000 RPM) or 4 poles (1500 RPM), resulting in small diameters but very long axial lengths. Mechanical Advantages The cylindrical construction provides exceptional mechanical robustness necessary for high-speed operation. This design minimizes windage losses and ensures noiseless operation even at speeds of 3000 RPM. The solid forged-steel construction can withstand the tremendous centrifugal forces generated during high-speed rotation. Electrical Advantages The smooth cylindrical surface creates a more sinusoidal flux distribution around the periphery, resulting in superior EMF waveform compared to salient-pole designs. This improved waveform quality is particularly important for power generation applications where harmonic content must be minimized. Cylindrical rotors have small diameters but very long axial lengths to accommodate the necessary field windings while maintaining structural integrity at high speeds.Read More
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