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The main drawbacks of the resistance welding are:
  • a)
    High initial as well as maintenance cost
  • b)
    Difficult shapes and sections cannot welded
  • c)
    Only similar metals can be welded
  • d)
    Parent metal is affected
Correct answer is option 'A'. Can you explain this answer?
Verified Answer
The main drawbacks of the resistance welding are:a)High initial as wel...
The main drawbacks of the resistance welding are:
  1. Initial cost is very high
  2. High maintenance cost
  3. The workpiece with heavier thickness cannot be welded, since it requires high input current
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Most Upvoted Answer
The main drawbacks of the resistance welding are:a)High initial as wel...
Drawbacks of Resistance Welding:

High Initial and Maintenance Cost:
- Resistance welding requires specialized equipment such as welding machines, transformers, and electrodes.
- These machines and equipment can be expensive to purchase and maintain, leading to high initial and maintenance costs.
- Additionally, the electrodes used in resistance welding wear out over time and need to be replaced regularly, further adding to the maintenance costs.

Difficulties in Welding Complex Shapes and Sections:
- Resistance welding is most suitable for joining simple and straight pieces of metal.
- It becomes challenging to weld complex shapes and sections, such as curved or irregularly shaped parts.
- The rigid nature of the electrodes used in resistance welding makes it difficult to accurately position and apply pressure on complex workpieces.

Limitation to Similar Metals:
- Resistance welding is primarily used for joining similar metals, such as steel to steel or aluminum to aluminum.
- It becomes challenging to weld dissimilar metals using resistance welding techniques.
- This limitation restricts the versatility of resistance welding as it cannot be used for joining different types of metals together.

Effect on Parent Metal:
- During the resistance welding process, heat is generated by passing a high electrical current through the materials being joined.
- This heat can affect the parent metal, leading to changes in its properties, such as hardness, strength, or grain structure.
- The extent of these changes depends on various factors, including the welding parameters, material properties, and the cooling process after welding.
- These alterations in the parent metal can sometimes result in undesirable effects or reduced performance of the welded joint.

Conclusion:
Resistance welding, although widely used due to its speed and efficiency, has certain drawbacks that need to be considered. The high initial and maintenance costs, difficulties in welding complex shapes and sections, limitations to similar metals, and the potential effect on the parent metal are the main drawbacks of resistance welding. Despite these limitations, resistance welding remains a popular choice for many applications in various industries.
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