The basic electrical requirement in the arc welding is that there shou...
Electric arc welding is the process of joining two metallic pieces or melting of metal is obtained due to the heat developed by an arc struck between an electrode and the metal to be welded or between the two electrodes. The basic requirement in this process is high open circuit voltage to form arc between the electrodes.
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Explanation:
Arc welding is a process of joining metals by melting them with the help of an electric arc. In this process, the basic electrical requirement is that there should be a high open circuit voltage.
High Open Circuit Voltage:
• The open circuit voltage is the voltage present between the welding electrode and the workpiece when the welding machine is switched on but the arc is not struck.
• The high open circuit voltage is required to initiate the arc between the electrode and the workpiece.
• The voltage required to initiate the arc depends on the type of electrode used, the thickness of the workpiece, and the type of welding machine.
• If the open circuit voltage is low, then the arc will not start, and welding will not be possible.
No Arc Blow:
• Arc blow is a phenomenon that occurs during welding when the arc is deflected from its normal path due to magnetic fields present in the workpiece.
• Arc blow can cause defects in the weld, and it can also be dangerous for the welder.
• To prevent arc blow, the welding machine must be grounded properly, and the workpiece should be positioned so that the magnetic fields do not affect the arc.
DC Power Supply:
• In arc welding, a DC power supply is used to provide the necessary voltage and current for welding.
• DC power is preferred over AC power because it provides a stable arc and better control over the welding process.
Coated Electrodes:
• Coated electrodes are used in arc welding to provide a flux that protects the molten metal from atmospheric contamination.
• The coating also helps in stabilizing the arc and improving the quality of the weld.
Conclusion:
Therefore, the basic electrical requirement in arc welding is a high open circuit voltage to initiate the arc, a DC power supply to provide a stable arc, and coated electrodes to protect the molten metal from atmospheric contamination.