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A disc of 200 mm outer and inner diameter is faced of .1mm/rev with a depth of cut of 1mm. The facing operation is undertaken at a constant cutting speed of 90m/min in a CNC lathe . The main cutting foece is 200N. Assuming approach and over-travel zero of the cutting tool, the machining time in mins is?
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A disc of 200 mm outer and inner diameter is faced of .1mm/rev with a ...
Calculation of Machining Time for Facing Operation on a CNC Lathe

Given Data:
- Outer diameter of the disc (Do) = 200 mm
- Inner diameter of the disc (Di) = 0 mm (assumed as zero)
- Depth of cut (d) = 1 mm
- Cutting speed (V) = 90 m/min
- Main cutting force (F) = 200 N

Approach:
- The machining time for a facing operation can be calculated using the formula:
Machining Time = (Volume of material to be removed) / (Material removal rate)

Calculation Steps:

1. Calculation of Volume of Material to be Removed:
- The volume of material to be removed can be calculated by subtracting the volume of the inner disc from the volume of the outer disc.
- Volume of outer disc = π * (Do)2 * d / 4
- Volume of inner disc = π * (Di)2 * d / 4
- Volume of material to be removed = Volume of outer disc - Volume of inner disc

2. Calculation of Material Removal Rate:
- Material removal rate can be calculated by multiplying the cutting speed with the feed per revolution.
- Material Removal Rate = Cutting speed * Feed per revolution

3. Calculation of Machining Time:
- Machining Time = Volume of material to be removed / Material Removal Rate

Calculation:

1. Calculation of Volume of Material to be Removed:
- Volume of outer disc = π * (200 mm)2 * 1 mm / 4 = 31416 mm3
- Volume of inner disc = π * (0 mm)2 * 1 mm / 4 = 0 mm3
- Volume of material to be removed = 31416 mm3 - 0 mm3 = 31416 mm3

2. Calculation of Material Removal Rate:
- Material Removal Rate = 90 m/min * 0.1 mm/rev = 9 mm3/min

3. Calculation of Machining Time:
- Machining Time = 31416 mm3 / 9 mm3/min = 3489.56 min

Answer:
The machining time for the facing operation on the CNC lathe is approximately 3489.56 minutes.
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A disc of 200 mm outer and inner diameter is faced of .1mm/rev with a depth of cut of 1mm. The facing operation is undertaken at a constant cutting speed of 90m/min in a CNC lathe . The main cutting foece is 200N. Assuming approach and over-travel zero of the cutting tool, the machining time in mins is?
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A disc of 200 mm outer and inner diameter is faced of .1mm/rev with a depth of cut of 1mm. The facing operation is undertaken at a constant cutting speed of 90m/min in a CNC lathe . The main cutting foece is 200N. Assuming approach and over-travel zero of the cutting tool, the machining time in mins is? for Mechanical Engineering 2024 is part of Mechanical Engineering preparation. The Question and answers have been prepared according to the Mechanical Engineering exam syllabus. Information about A disc of 200 mm outer and inner diameter is faced of .1mm/rev with a depth of cut of 1mm. The facing operation is undertaken at a constant cutting speed of 90m/min in a CNC lathe . The main cutting foece is 200N. Assuming approach and over-travel zero of the cutting tool, the machining time in mins is? covers all topics & solutions for Mechanical Engineering 2024 Exam. Find important definitions, questions, meanings, examples, exercises and tests below for A disc of 200 mm outer and inner diameter is faced of .1mm/rev with a depth of cut of 1mm. The facing operation is undertaken at a constant cutting speed of 90m/min in a CNC lathe . The main cutting foece is 200N. Assuming approach and over-travel zero of the cutting tool, the machining time in mins is?.
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