After completion of the biosynthetic stage in the bioreactors, the pro...
After the formation of the product in bioreactors, it undergoes through some processes before a finished product is ready for marketing. The processes include separation and purification of products which is collectively called as downstream processing.
After completion of the biosynthetic stage in the bioreactors, the pro...
Explanation:
After the completion of the biosynthetic stage in the bioreactors, the product needs to undergo separation and purification processes to obtain a pure and highly concentrated form. These processes are collectively termed as downstream processing.
Downstream processing:
Downstream processing involves a series of steps that are performed after the completion of the biosynthetic stage in the bioreactors. It aims to isolate, purify, and concentrate the desired product from the complex mixture obtained during the biosynthetic stage. The main goal of downstream processing is to obtain a pure and highly concentrated product that meets the required quality standards.
Steps in downstream processing:
1. Harvesting: The first step in downstream processing is the harvesting of the product from the bioreactor. This involves separating the cells or microorganisms from the fermentation broth.
2. Cell Disruption: In some cases, if the product is intracellular, the cells need to be disrupted to release the product. This can be achieved through mechanical, chemical, or enzymatic methods.
3. Filtration: The harvested broth or cell lysate often contains impurities such as cell debris, proteins, nucleic acids, and other contaminants. Filtration is used to remove these impurities by passing the mixture through a filter, which retains the larger particles while allowing the desired product to pass through.
4. Centrifugation: Centrifugation is another method used for the separation of particles based on their size and density. It involves spinning the mixture at high speeds, causing the denser particles to sediment at the bottom while the desired product remains in the supernatant.
5. Chromatography: Chromatography is a widely used technique in downstream processing for the separation and purification of the product. It utilizes the differences in the physicochemical properties of the components present in the mixture to separate them. Different types of chromatography such as affinity chromatography, ion exchange chromatography, and size exclusion chromatography can be employed depending on the specific requirements.
6. Crystallization: Crystallization is used to purify the product further by forming crystals of the desired compound. The impurities remain in the mother liquor, while the pure product is obtained in the form of crystals.
7. Drying: The final step in downstream processing is the drying of the purified product to remove any residual moisture. This can be achieved through various methods such as freeze-drying, spray drying, or vacuum drying.
Conclusion:
In conclusion, after the completion of the biosynthetic stage in the bioreactors, the product undergoes separation and purification processes collectively termed as downstream processing. This involves a series of steps such as harvesting, cell disruption, filtration, centrifugation, chromatography, crystallization, and drying to obtain a pure and highly concentrated product. These processes are crucial in the field of biotechnology and are essential for the production of pharmaceuticals, enzymes, vaccines, and other biotechnological products.