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 Page 1


LIMITS FITS & TOLERANCES 
Page 2


LIMITS FITS & TOLERANCES 
Objectives
• To understand basics of lim it’s, fit’s &
tolerances.
• Calculate basic & gauge tolerances.
• Understand various types of gauges & their
applicability
Page 3


LIMITS FITS & TOLERANCES 
Objectives
• To understand basics of lim it’s, fit’s &
tolerances.
• Calculate basic & gauge tolerances.
• Understand various types of gauges & their
applicability
Terminology of Limit system
Page 4


LIMITS FITS & TOLERANCES 
Objectives
• To understand basics of lim it’s, fit’s &
tolerances.
• Calculate basic & gauge tolerances.
• Understand various types of gauges & their
applicability
Terminology of Limit system
?Nominal Size
• Nominal Size is a size “in a name only ” which is
used for identification. The nominal size may not
match any dimension of the product, but with in
the domain of that product the nominal size may
correspond to a large number of highly
standardized dimensions and tolerances.
– Example – ½” pipe, 1 ” pipe etc.
?Basic Size
• It is size of job, in relation to which all limits of
variations are determined. It is same for both
hole and shaft.
?Zero Line
• The line representing basic size is called as zero
line.
Page 5


LIMITS FITS & TOLERANCES 
Objectives
• To understand basics of lim it’s, fit’s &
tolerances.
• Calculate basic & gauge tolerances.
• Understand various types of gauges & their
applicability
Terminology of Limit system
?Nominal Size
• Nominal Size is a size “in a name only ” which is
used for identification. The nominal size may not
match any dimension of the product, but with in
the domain of that product the nominal size may
correspond to a large number of highly
standardized dimensions and tolerances.
– Example – ½” pipe, 1 ” pipe etc.
?Basic Size
• It is size of job, in relation to which all limits of
variations are determined. It is same for both
hole and shaft.
?Zero Line
• The line representing basic size is called as zero
line.
? Hole
• Hole is a term used to designate all internal features of
parts including those, which are not cylindrical.
? Shaft
• Shaft is a term used to designate all external features of
parts including those, which are not cylindrical
? Deviation
• It is algebraic difference between actual size of the
job and basic size of the job. Mathematically it is
represented as
• Deviation = Actual Size - Basic Size (Measured
Dimension – Theoretical Dimension)
? Lower Deviation
• It is the difference between minimum limit and basic
size of component.
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FAQs on PPT: Limits, Fits & Tolerances - Manufacturing Engineering - Mechanical Engineering

1. What are limits, fits, and tolerances in mechanical engineering?
Ans. Limits, fits, and tolerances are important concepts in mechanical engineering that determine the allowable variation in dimensions of mechanical parts. Limits define the maximum and minimum sizes within which a part must be produced, fits determine the type of clearance or interference between mating parts, and tolerances specify the allowable deviation from the desired dimensions.
2. How are limits, fits, and tolerances specified in mechanical engineering?
Ans. In mechanical engineering, limits, fits, and tolerances are specified using various systems such as the ISO system, ANSI system, or the British system. These systems provide standardized codes and symbols to indicate the desired limits, fits, and tolerances for different types of mechanical components.
3. What are some common types of fits used in mechanical engineering?
Ans. Common types of fits used in mechanical engineering include clearance fits, interference fits, and transition fits. Clearance fits provide a clearance or gap between mating parts, interference fits result in a tight interference or press fit, and transition fits have a combination of clearance and interference depending on the specific dimensions of the parts.
4. How are tolerances determined in mechanical engineering?
Ans. Tolerances in mechanical engineering are determined based on the functional requirements of the part, the manufacturing process, and the level of precision needed. Factors such as the material properties, assembly requirements, and the intended application of the part are taken into consideration to establish appropriate tolerances.
5. What are the advantages of using proper limits, fits, and tolerances in mechanical engineering?
Ans. Properly defined limits, fits, and tolerances in mechanical engineering ensure that parts can be assembled and function correctly. They help achieve the desired fit between mating parts, prevent excessive clearances or interference, and ensure interchangeability and compatibility of components. Additionally, well-defined tolerances help control manufacturing costs and ensure the desired level of quality and performance in mechanical systems.
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