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3.5 THEORIES OF MASS TRANSFER 
Many theories are available to explain the behavior of mass transfer coefficient such as the film, penetration, surface renewal and others. The theories are based on both molecular and turbulent diffusion. The theories are explained in details in the following sections.

3.5.1 Film theory 
In case of one dimensional convective mass transfer, the concentration distribution is linear. The coefficient of mass transfer in this special case is proportional to the diffusion coefficient and inversely proportional to the film. This phenomenon is commonly known as the film theory. The schematic diagram of concentration profile with stagnant film is shown in Figure 3.3.
The expression of mass transfer coefficient is developed theoretically by visualizing the mechanism. This is done by film theory. Film theory is based on the following assumptions:
a) Mass transfer occurs by molecular diffusion through a fluid layer at phase boundary (solid wall). Beyond this film, concentration is homogeneous and is CAb.
b) Mass transfer through the film occurs at steady state.
c) Flux is low and mass transfer occurs at low concentration.
Hence, Theories Of Mass Transfer | Mass Transfer - Chemical Engineering                                                              (3.51)

Theories Of Mass Transfer | Mass Transfer - Chemical Engineering
3.3: Schematic diagram of concentration profile with stagnant film.

Steady-state mass balance is done over an elementary volume of thickness ΔZ.
Rate of input of solute at Z=NA|Z
Rate of output of solute at Z+ΔZ=NA|Z+ΔZ
Rate of accumulation=0= (rate of input-rate of output) Therefore, at steady state, NA|Z-NA|Z+ΔZ=0
Theories Of Mass Transfer | Mass Transfer - Chemical Engineering                                                          (3.52)
Theories Of Mass Transfer | Mass Transfer - Chemical Engineering                                                                           (3.53)
Theories Of Mass Transfer | Mass Transfer - Chemical Engineering                                                            (3.54)
Theories Of Mass Transfer | Mass Transfer - Chemical Engineering                                                                 (3.55)
Theories Of Mass Transfer | Mass Transfer - Chemical Engineering                                                                          (3.56)
Integrating Equation (3.55) for the following boundary conditions:
CA=CAi when Z=0
CA=CAb when Z=δ
We have now,
Theories Of Mass Transfer | Mass Transfer - Chemical Engineering
Hence, according to film theory, concentration profile in stagnant film is linear. Molar flux through film, NA:
Theories Of Mass Transfer | Mass Transfer - Chemical Engineering
Theories Of Mass Transfer | Mass Transfer - Chemical Engineering                                                         (3.58)
Now comparing Equation (3.58) with Equation (3.8),
Theories Of Mass Transfer | Mass Transfer - Chemical Engineering                                                                     (3.59)
Film theory is useful in the analysis of mass transfer with chemical reaction. For turbulent flow, the mass transfer coefficient has much smaller dependency compared to laminar flow. In the turbulent flow, the mass transfer coefficient is proportional to n DnAB where n may be zero to 0.9, depending upon the operating conditions. Although the film theory offers some explanation of the mechanism of mass transfer in fluid media, it does not explain the estimation thickness of the film. Due to this disadvantage, application of the model is restricted to mass transfer in a diffusion cell.

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FAQs on Theories Of Mass Transfer - Mass Transfer - Chemical Engineering

1. What is mass transfer in chemical engineering?
Mass transfer in chemical engineering refers to the movement of substances from one place to another in a process or system. It involves the transfer of mass, such as molecules or particles, between phases, such as gas, liquid, or solid. Mass transfer is vital in various industrial processes, such as distillation, absorption, extraction, and filtration.
2. What are the different mechanisms of mass transfer?
There are three main mechanisms of mass transfer: diffusion, convection, and reaction. - Diffusion: It is the movement of molecules or particles from an area of high concentration to an area of low concentration. Diffusion occurs due to random molecular motion and plays a crucial role in many processes, such as the mixing of gases or the dissolution of solutes in liquids. - Convection: Convection involves the bulk movement of fluid, which carries mass with it. This mechanism occurs due to a difference in fluid velocity or density. Examples of convection include the flow of liquid in a pipe or the movement of air in a room. - Reaction: Mass transfer can also occur through chemical reactions. In this mechanism, substances react with each other, leading to the transfer of mass from one phase to another. For instance, in a gas-liquid absorption process, a gas pollutant reacts with a liquid absorbent.
3. What factors affect mass transfer rates in chemical engineering processes?
Several factors influence mass transfer rates in chemical engineering processes. These factors include: - Concentration or pressure gradient: A larger difference in concentration or pressure between two phases enhances the mass transfer rate. - Temperature: Higher temperatures usually increase the rate of mass transfer due to increased molecular movement. - Surface area: A larger surface area available for mass transfer allows for more contact between phases, leading to higher rates. - Diffusion coefficient: The diffusion coefficient of a substance determines its ability to diffuse through a medium. Higher diffusion coefficients result in faster mass transfer rates. - Flow rate: In processes involving fluids, the flow rate affects the contact time between phases, thereby influencing the mass transfer rate.
4. What are some applications of mass transfer in chemical engineering?
Mass transfer is essential in various chemical engineering applications, including: - Distillation: Separation of components in a mixture based on their different boiling points. - Absorption: Capture of one or more components from a gas phase into a liquid phase. - Extraction: Removal of a desired component from a liquid or solid mixture using a solvent. - Filtration: Separation of solid particles from a liquid or gas by passing it through a porous medium. - Crystallization: Formation of solid crystals from a solution by cooling or evaporation.
5. How can mass transfer be optimized in chemical engineering processes?
To optimize mass transfer in chemical engineering processes, several strategies can be employed: - Increasing the contact surface area between phases by using packed beds, structured packing, or other specialized equipment. - Enhancing the mixing or agitation of the phases to promote better contact and reduce concentration gradients. - Controlling temperature and pressure conditions to ensure favorable driving forces for mass transfer. - Utilizing catalysts or reactive agents to enhance reaction-based mass transfer processes. - Minimizing the thickness or resistance of the boundary layer between phases to reduce diffusion limitations.
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