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Applications to Real Fluid Processes in Process Plant Equipments | Additional Documents & Tests for Civil Engineering (CE) PDF Download

Applications to real fluid processes in process plant equipments

In a typical process plant one encounters a variety of flow devices such pumps, compressors, turbines, nozzles, diffusers, etc. Such devices are not subject to heat transfer by design as are heat exchangers, condensers, evaporators, reactors, etc. However, the flow devices typically are subject to mechanical irreversibility owing to existence of dissipative forces such as fluid viscosity and mechanical friction, which results in reduction of their efficiency. In addition such devices may be subject to thermal irreversibility as their operation may not be truly adiabatic.
Therefore, it is necessary to compute the efficiency of such devices in relation to a perfectly reversible (isentropic) process between their inlet and outlet.
The performance of a flow device is expressed in terms of isentropic efficiency in which the actual performance of the device is compared with that of an isentropic device for the same inlet conditions and exit pressure. For example, the isentropic efficiency ηT of a turbine (which essentially converts fluid enthalpy to shaft work, fig. 5.7) is defined as:

 

Applications to Real Fluid Processes in Process Plant Equipments | Additional Documents & Tests for Civil Engineering (CE)                        .......(5.69)

Applications to Real Fluid Processes in Process Plant Equipments | Additional Documents & Tests for Civil Engineering (CE)
                  Fig.5.7 Schematic of a Turbine

 

Where, H i = enthalpy of the fluid at the inlet of the turbine, He   = enthalpy of the fluid at the exit of the actual turbine, Applications to Real Fluid Processes in Process Plant Equipments | Additional Documents & Tests for Civil Engineering (CE) = enthalpy of the fluid at the exit of the turbine, if it were isentropic.      

Similarly, the isentropic efficiency ηc of a compressor (fig. 5.8) or a pump ηp (which convert applied shaft work to fluid enthalpy) is given by: 

Applications to Real Fluid Processes in Process Plant Equipments | Additional Documents & Tests for Civil Engineering (CE)                                .......(5.70)
 

Where, Hi = enthalpy of the fluid at the inlet to the compressor (or pump), He = enthalpy of the fluid at the exit of the actual compressor (pump), and Applications to Real Fluid Processes in Process Plant Equipments | Additional Documents & Tests for Civil Engineering (CE) = enthalpy of the fluid at the exit of an isentropic compressor (or pump), and Ws represents the shaft work per mole (or mass) of fluid in the two situations.

Applications to Real Fluid Processes in Process Plant Equipments | Additional Documents & Tests for Civil Engineering (CE)
                 Fig.5.8 Schematic of a Turbine
 

The isentropic efficiencyηN of a nozzle, which is used to achieve high fluid velocity at exit (by conversion of enthalpy to kinetic energy) is given by:

Applications to Real Fluid Processes in Process Plant Equipments | Additional Documents & Tests for Civil Engineering (CE)                  .......(5.71)

The document Applications to Real Fluid Processes in Process Plant Equipments | Additional Documents & Tests for Civil Engineering (CE) is a part of the Civil Engineering (CE) Course Additional Documents & Tests for Civil Engineering (CE).
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FAQs on Applications to Real Fluid Processes in Process Plant Equipments - Additional Documents & Tests for Civil Engineering (CE)

1. What are some examples of process plant equipment in civil engineering?
Ans. Some examples of process plant equipment in civil engineering include tanks, reactors, pipelines, pumps, and heat exchangers. These are essential components used in various industrial processes such as oil refining, chemical manufacturing, and water treatment.
2. How do process plant equipment in civil engineering contribute to real fluid processes?
Ans. Process plant equipment in civil engineering plays a crucial role in real fluid processes by facilitating the movement, storage, and treatment of fluids. Tanks and pipelines are used to store and transport liquids, while reactors and heat exchangers facilitate chemical reactions and heat transfer. Pumps provide the necessary pressure to move fluids through the system.
3. What are the challenges faced in designing process plant equipment for real fluid processes?
Ans. Designing process plant equipment for real fluid processes involves several challenges. One of the key challenges is ensuring the equipment's structural integrity to withstand the pressure, temperature, and corrosive nature of the fluids. Another challenge is optimizing the equipment's efficiency and performance, considering factors such as energy consumption, flow rates, and maintenance requirements.
4. How does fluid flow affect the performance of process plant equipment in civil engineering?
Ans. Fluid flow significantly affects the performance of process plant equipment. The flow rate, velocity, and pressure of the fluid influence the efficiency and effectiveness of equipment such as pumps and heat exchangers. Proper design and selection of equipment are necessary to ensure optimal fluid flow, minimizing pressure losses and maximizing the desired process outcomes.
5. What are the considerations for maintenance and safety of process plant equipment in civil engineering?
Ans. Maintenance and safety are critical aspects of process plant equipment in civil engineering. Regular inspections, preventive maintenance, and timely repairs are essential to ensure the equipment's longevity and reliability. Safety measures such as proper installation, adherence to codes and standards, and implementation of emergency shutdown systems are necessary to prevent accidents and protect personnel and the environment.
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