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4.8. Continuous contact equipment 
The liquid and gas compositions in a packed tower changes continuously throughout the height. The composition of solute from entry to exit of the packed tower is represented by operating line and every point indicates some location in the packed tower. On the other hand, in tray tower, few points (number of trays) in the operating line represents the conditions in the trays.

Height Equivalent to Theoretical Plate (HETP) 
For a specified separation job, in packed tower, the height of packing is to be determined and in tray tower, numbers of ideal trays are determined. The ratio between packing height to number of trays required for the same separation is called height equivalent to theoretical plate
Continuous Contact Equipment | Mass Transfer - Chemical Engineering
HETP varies with size and type of packing, flow rate of gas and liquid, concentration of solute, physical and transport properties as well as equilibrium relationship and uniformity of liquid and gas distribution. The concept of HETP is presented in Figure 4.10.
Continuous Contact Equipment | Mass Transfer - Chemical Engineering
Figure 4.10: Model diagram of HETP.

Continuous Contact Equipment | Mass Transfer - Chemical Engineering          (4.38)
The mass transfer rate for h height can be expressed as
Continuous Contact Equipment | Mass Transfer - Chemical Engineering                                     (4.39)
Continuous Contact Equipment | Mass Transfer - Chemical Engineering
Continuous Contact Equipment | Mass Transfer - Chemical Engineering                                                                                    (4.40)
where,
Continuous Contact Equipment | Mass Transfer - Chemical Engineering                      (4.41)
as (y-y*)av is taken as log mean gas phase gas phase driving force from A to B across nth tray.
It is observed from Figure 4.10 that:
Continuous Contact Equipment | Mass Transfer - Chemical Engineering       (4.42)
Continuous Contact Equipment | Mass Transfer - Chemical Engineering                     (4.43)
From Equations (4.41- 4.43) we have,
Continuous Contact Equipment | Mass Transfer - Chemical Engineering                      (4.44)            
 From Equation (4.40) we can get the value of h as:
Continuous Contact Equipment | Mass Transfer - Chemical Engineering             (4.45)
Hence, the same separation is achieved for h height in packed tower and in the nth tray which is =HETP.
Continuous Contact Equipment | Mass Transfer - Chemical Engineering                                                  (4.46)
where, HtoG is height of overall gas phase transfer unit. Continuous Contact Equipment | Mass Transfer - Chemical Engineering  is stripping factor Continuous Contact Equipment | Mass Transfer - Chemical Engineering and m is Henry’s law constant. HETP is used to characterize packing. A good packing has small HETP.

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FAQs on Continuous Contact Equipment - Mass Transfer - Chemical Engineering

1. What is continuous contact equipment in chemical engineering?
Ans. Continuous contact equipment refers to the equipment used in chemical engineering processes where two or more substances come into contact with each other continuously. This equipment is designed to facilitate efficient mixing, reaction, or separation of the substances involved.
2. How does continuous contact equipment differ from batch equipment in chemical engineering?
Ans. Continuous contact equipment operates continuously, allowing a continuous flow of substances through the equipment. On the other hand, batch equipment processes substances in discrete batches, with each batch being processed separately. Continuous contact equipment offers advantages such as higher production rates, better control of process variables, and increased efficiency compared to batch equipment.
3. What are some common examples of continuous contact equipment used in chemical engineering?
Ans. Some common examples of continuous contact equipment in chemical engineering include continuous stirred tank reactors (CSTRs), packed bed reactors, distillation columns, absorption towers, and extraction columns. These equipment types are widely used in various chemical processes for mixing, reaction, separation, and mass transfer operations.
4. What factors should be considered when selecting continuous contact equipment for a specific chemical process?
Ans. When selecting continuous contact equipment, several factors should be considered, including the nature of the substances involved, desired reaction or separation kinetics, operating conditions (temperature, pressure, etc.), required throughput or production rate, energy consumption, equipment size and cost, and safety considerations. Proper consideration of these factors ensures the selection of equipment that meets the process requirements effectively.
5. What are the advantages of continuous contact equipment in chemical engineering processes?
Ans. Continuous contact equipment offers several advantages in chemical engineering processes. These include improved process control, higher production rates, better utilization of resources, reduced waste generation, enhanced safety, and the ability to integrate with other process units easily. Continuous contact equipment also allows for better optimization and control of reaction or separation conditions, leading to increased productivity and efficiency.
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