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Control of Vibration

Control of vibration or vibration suppression is possible using various passive and active methods

Passive action is independent of the resulting vibration – Open Loop System.
Active method is dependent on the resulting vibration – Closed Loop System.

Various Active and Passive Control Strategies

Strategies of Vibration Control - Mechanical Engineering

 

Reduction of excitation at the source

Examples:

  • Balancing of unbalanced inertia forces – rotors, engines
  • Changing the flow characteristics for flow induced vibrations
  • Reducing friction, avoiding vortex shedding to reduce self-excitation,
  • Reduce parameter variation for parametric excitation

Source provides the energy to maintain vibration. sources of vibration could be of several types:

Transient for e.g. shock loading
Forced excitation – Source (continuous) independent of Response
Self-excited – Source generated by the Response for e.g. vortex induced vibration.
Parametric excitation – System parameters (m,c or k ) change with respect to time.

 

(ii) Isolation of the source

Modify the transmission path of vibration between source and the system to protect the system.

Example - Insertion of resilient elements – Springs, Dampers, Viscoelastic Materials, Pneumatic
Suspension etc. between the source and the system.

Very often vibration isolators are developed using a combination of springs and dampers. For example, viscoelastic materials are bonded to metal fasteners and used as anti-vibration mounts or isolators. The construction of a typical bonded rubber spring for use under compressive loading is shown below.

Strategies of Vibration Control - Mechanical Engineering

 

(iii) System modification

A large number of methods exist in this group including detuning, decoupling, using additive damping treatments ( constrained and unconstrained ), stiffeners and massive blocks (as foundation)

Consider the motion of the following single degree of freedom (SDOF) system:

Strategies of Vibration Control - Mechanical Engineering Strategies of Vibration Control - Mechanical Engineering

 

Stiffness controlledStrategies of Vibration Control - Mechanical Engineering

(II) Near resonance, the vibration is

 

Damping Controlled  Strategies of Vibration Control - Mechanical Engineering

(III) Aat high frequency, the vibration is

 

Inertia Controlled

Strategies of Vibration Control - Mechanical Engineering

 

Redesign of a Vibrating System

Redesign of a vibrating system involves modelling of materials - generally

  • Structural materials: metals and alloys
  • Viscoelastic polymers: natural and synthetic rubbers (with additive)

For metals and alloys:

Stiffness is a function of elastic moduli ( E, G, K ) and the geometric dimensions depending on the type of loading and deformation (bending, twisting etc.) Damping and Loss Factor are generally constant.
Inertia depends on Density and Geometry.

 

Strategies of Vibration Control - Mechanical Engineering
 

Viscoelastic Materials

Viscoelastic materials: butyl rubber, plasticized polyvinyl acetate, silicon rubber, polyurethane, thiokol RD etc. S
tiffness and Damping properties for viscoelastic materials are frequency and temperature dependent due to transition from Glassy to Rubbery Phase.

 

Strategies of Vibration Control - Mechanical Engineering

Strategies of Vibration Control - Mechanical Engineering

Thiokol RD:
The loss factor is 2 corresponding to a critical frequency of 7 Hz at 50C and around 800 Hz at 200C.

Viscoelastic Materials

A qualitative plot of loss coefficient vs, Young's modulus for different classes of materials is shown here for comparison.

 

Strategies of Vibration Control - Mechanical Engineering

 

(iv) Use of Additive Layers

This involves addition of a secondary vibratory system to the original (primary) vibratory system which is under excitation. Some secondary systems are vibration neutralizer, vibration absorber, tuned, selftuned, impact absorbers. This strategy has been successfully used for suppressing vibration in very small to very large systems.

Examples: electric hair clippers, DC-9 aircraft, tractors, foot bridges, pipelines etc. Viscoelastic materials are used as additive damping treatments: constrained and unconstrained layers

 

Extensional and shear deformation of the damping layer

Steps in Vibration Control: A. Identification and characterization of the source of vibration. B. Specify the level to which the vibration should be reduced. C. Select the method appropriate for realizing the vibration reduction level identified in step B. D. Prepare an analytical design based on the method chosen in step C. E. Realize in practice (i.e. hardware mechanization of) the analytical design constructed in step D.

Strategies of Vibration Control - Mechanical Engineering

Often spacers are designed to enhance extensional damping

 

Strategies of Vibration Control - Mechanical Engineering

 

Steps in Vibration Control:
A. Identification and characterization of the source of vibration.
B. Specify the level to which the vibration should be reduced.
C. Select the method appropriate for realizing the vibration reduction level identified in step B.
D. Prepare an analytical design based on the method chosen in step C.
E. Realize in practice (i.e. hardware mechanization of) the analytical design constructed in step D.

 

Step A: Identification and characterization of the source of vibration​

Strategies of Vibration Control - Mechanical Engineering

Strategies of Vibration Control - Mechanical Engineering

Strategies of Vibration Control - Mechanical Engineering

Note: Often for a linear system, the analysis of the response helps in determining the nature of the excitation. As shown here, the response can be analysed either in time domain or in frequency domain.

 

Step B - Identify suitable response variable and decide on the accepted level of vibration

 

Different design manuals/handbooks are available which corresponds to acceptable level of vibration for specified field of applications. The table below is an excerpt of some of the frequently encountered applications and corresponding accepted level of vibration.

Strategies of Vibration Control - Mechanical Engineering

 

Step C: Choice of a Method of Vibration Control

To control vibration effectively one can choose any of the five methods as discussed earlier or a combination of these methods

Strategies of Vibration Control - Mechanical Engineering

Steps D and E will be discussed from Module 2 onwards. In the next lecture, we will discuss method (iv) and (v) of vibration control.

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FAQs on Strategies of Vibration Control - Mechanical Engineering

1. What is vibration control in mechanical engineering?
Vibration control in mechanical engineering refers to the techniques and strategies used to minimize or eliminate vibrations in mechanical systems. These vibrations can cause various issues such as noise, fatigue failure, reduced performance, and discomfort. By implementing vibration control measures, engineers aim to improve the overall reliability, efficiency, and comfort of mechanical systems.
2. What are the common sources of vibrations in mechanical systems?
There are several common sources of vibrations in mechanical systems, including unbalanced rotating machinery, misaligned components, loose fasteners, structural resonances, and external forces such as wind or seismic events. These vibrations can be transmitted through the structure and affect the performance and integrity of the system.
3. What are the key strategies for vibration control in mechanical engineering?
The key strategies for vibration control in mechanical engineering include: 1. Damping: Damping techniques involve the use of materials or devices to dissipate vibration energy. This can be achieved through the application of various damping materials, such as viscoelastic materials or tuned mass dampers, which absorb or reduce vibrations. 2. Isolation: Isolation techniques aim to physically separate the vibrating source or component from the rest of the system. This can be done using isolators, such as rubber mounts or air springs, which reduce the transmission of vibrations. 3. Balancing: Balancing techniques involve the correction of unbalanced rotating components or machinery. By balancing the rotating parts, such as rotors or crankshafts, the vibrations caused by the unbalance can be minimized. 4. Structural modifications: Structural modifications, such as stiffening or adding mass to specific components, can help shift the system's natural frequencies away from the operating range, reducing the risk of resonance and vibrations. 5. Active control: Active control techniques utilize sensors, actuators, and control algorithms to actively counteract vibrations in real-time. This approach allows for precise and adaptive control of vibrations, particularly in complex or dynamic systems.
4. How can vibration control improve the performance of mechanical systems?
Vibration control can significantly improve the performance of mechanical systems in several ways: 1. Increased reliability: By reducing excessive vibrations, mechanical systems experience less stress and fatigue, leading to improved reliability and longer service life. 2. Enhanced efficiency: Vibrations can result in energy losses and decreased efficiency. Implementing vibration control measures can minimize these losses, resulting in improved energy efficiency and reduced operating costs. 3. Improved accuracy: Vibrations can negatively affect the accuracy of measurement systems, such as sensors or precision equipment. Vibration control techniques ensure stable and accurate measurements, critical for various applications, including manufacturing or scientific research. 4. Enhanced comfort: Vibrations, especially in vehicles or machinery with human interaction, can cause discomfort and fatigue. Vibration control measures can improve user comfort by reducing noise, vibrations, and associated health risks. 5. Better product quality: In industries such as manufacturing, vibrations can affect the quality of products. By controlling vibrations, the consistency and precision of manufacturing processes can be improved, leading to higher product quality and reduced waste.
5. What are the challenges faced in vibration control in mechanical engineering?
Vibration control in mechanical engineering faces several challenges, including: 1. Complex systems: Mechanical systems can be highly complex, with multiple interacting components and dynamic behaviors. Designing effective vibration control strategies requires a deep understanding of the system dynamics and potential sources of vibrations. 2. Cost considerations: Implementing vibration control measures, such as adding damping materials or employing active control systems, can involve significant costs. Balancing the benefits of vibration control against the associated expenses is a challenge, particularly for cost-sensitive applications. 3. Integration with existing systems: Retrofitting vibration control measures into existing mechanical systems can be challenging, as it may require modifications to the system layout or structure. Ensuring seamless integration without compromising the system's overall functionality can be a complex task. 4. Environmental effects: Mechanical systems may be subjected to various environmental conditions, such as temperature variations, humidity, or external forces. These factors can influence the effectiveness of vibration control measures and pose additional challenges in maintaining control over vibrations. 5. Dynamic operating conditions: Mechanical systems often operate under dynamic conditions, experiencing varying loads, speeds, or external disturbances. Developing vibration control strategies that can adapt to these dynamic operating conditions is a challenge, requiring robust control techniques and real-time monitoring.
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