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GATE Past Year Questions: Numerical Control

MULTIPLE CHOICE QUESTION

Try yourself: For a 3-axes CNC table, the slide along the vertical axis of the table driven by a DC servo motor via lead screw nut mechanism. The lead screw has pitch of 5 mm. This lead screw is fitted with a relative (incremental) circular encoder. The basic length unit (BLU) of the slide along the vertical axis of the table is 0.005 mm. When the table moves along the vertical axis by 9 mm. The corresponding number of pulses generated by the encoder is

[2010]

A

1400

B

1800

C

4200

D

9000

MULTIPLE CHOICE QUESTION

Try yourself: In a CNC feed drive, a stepper motor with step angle of 1.8 degree drives a lead screw with pitch of 2 mm. The basic length unit (BLU) for this drive is

[2008]

A

10microns        

B

20 microns

C

40 microns      

D

100 microns

MULTIPLE CHOICE QUESTION

Try yourself: The interpolator in a CNC machine controls

[2007]

A

Spindle speed

B

Coolant flow

C

Feed rate

D

Tool change

MULTIPLE CHOICE QUESTION

Try yourself: Match the following:
Group-I
P. G08
Q. G41
R. G01
S. G02
Group-II
1. Linear interpolation
2. Acceleration
3. Circular interpolation
4. Cutter radius compensation
P Q R S

[2006]

A

R- 3, P- 1, S- 4, Q- 2

B

S- 4, P- 1, R- 3, Q- 2 

C

R- 3, S- 4, P- 1, Q- 2

D

Q- 2, S- 4, P- 1, R- 3

MULTIPLE CHOICE QUESTION

Try yourself: For machining the circular arc shown in the figure below on a NC machining, the interpolation parameters (I, K) and the incremental movements in the direction of the X and Z axes are programmed as

GATE Past Year Questions: Numerical Control

[2004]

A

I = 0, K = R, X = -(R–P), Z = –0

B

I = R, K = 0, X = -(R–P), Z = –Q

C

I = P, K= Q, X= R, Z= R–Q

D

I = Q, K = P, X = (R-P), Z= R

MULTIPLE CHOICE QUESTION

Try yourself: Match the following​

Group I
P. G09
Q. G41
R. G01
S. G03
Group II
1. Linear interpolation
2. Retardation
3. Circular interpolation
4. Cutter radius compensation

  P Q R S

[1994]

A

R- 3 , P- 1, S- 4,  Q- 2

B

S- 4 ,P- 1 ,R- 3 ,Q- 2

C

R- 3, S- 4, P- 1, Q- 2

D

Q- 2, S- 4, P- 1, R- 3

MULTIPLE CHOICE QUESTION

Try yourself: A DC servomotor is directly driving an NC table. The pitch of the lead screw of the table is 5 mm. The motor rotates at 100 rpm for an applied voltage of 10 V. If the voltage speed characteristic of the motor is linear, the applied voltage for a table of 3 m/min is equal to

[1992]

A

30 V

B

60 V

C

33 V

D

50 V

MULTIPLE CHOICE QUESTION

Try yourself: Feed motion can be provided with stepper motors in CNC

[1991]

A

lathe

B

drilling machine

C

milling machine

D

grinding machine

MULTIPLE CHOICE QUESTION

Try yourself:GATE Past Year Questions: Numerical Controlaxis control in a typical CNC machine provides

[1990]

A

simultaneous tool movements along 2 axes

B

programmable movement along 3 axes but allow simultaneous movement along 2 axes

C

simultaneous programmable movement along 3 axes in both directions

D

simultaneous programmable movement along 3 axes but only in one direction [1990]

MULTIPLE CHOICE QUESTION

Try yourself: The most common interpolation methods in continuous path NC machining are

[1990]

A

linear and circular

B

linear and parabolic

C

circular and parabolic

D

circular and elliptic

MULTIPLE CHOICE QUESTION

Try yourself: If the z-axis an d x-axis o f CNC lath e are provided with straight line controls, it is possible to carry out

[1989]

A

Turning and facing only

B

Turning, facing and taper turning

C

turning, facing and thread cutting

D

Turning, facing and drilling

MULTIPLE CHOICE QUESTION

Try yourself: Interpolator in a CNC machine

[2018]

A

controls spindle speed

B

coordinates axes movements

C

operates tool changer

D

commands canned cycle

MULTIPLE CHOICE QUESTION

Try yourself: Circular arc on a part profile is being machined on a vertical CNC milling machine, CNC part program using metric units with absolute dimensions is listed below: ............................................
N60 G01 X 30 Y 55 Z 5 F50N70
G02 X 50 Y 35 R 20N80 G01 Z 5............................................
The coordinates of the centre of the circular arc are:

[2017]

A

(30, 55)

B

(50, 55)

C

(50, 35)

D

(30, 35)

MULTIPLE CHOICE QUESTION

Try yourself: In a CNC milling operation, the tool has to machine the circular arc from point (20, 20) to (10, 10) at sequence number 5 of the CNC part program. If the center of the arc is at (20,10) and the machine has incremental mode of defining position coordinates, the correct tool path command is

[2015]

A

N05 G90 G01 X-10 Y-10 R10

B

N05 G91 G03 X-10 Y-10 R10

C

N05 G90 G03 X20 Y20 R10

D

N05 G91 G02 X20 Y20 R10

MULTIPLE CHOICE QUESTION

Try yourself: A drill is positioned at point P and its has to proceed to point Q. The coordinates of point Q in the incremental system of defining position of a point in CNC part program will be
GATE Past Year Questions: Numerical Control

[2015]

A

(3,12)

B

(5,7)

C

(7,12)

D

(4,7)

MULTIPLE CHOICE QUESTION

Try yourself: The function of interpolator in a CNC machine controller is to

[2015]

A

control spindle speed

B

coordinate feed rates of axes

C

control tool rapid approach speed

D

perform Miscellaneous (M) functions (tool change, coolant control etc.)

MULTIPLE CHOICE QUESTION

Try yourself: For the CNC part programming, match Group A with Group B :
Group A
P. Circular interpolation, counter clock wise
Q. dwell
R. circular interpolation, clock wise 
S. Point to point countering

Group B
I. G02
II. G03
III. G04
IV. G00

[2014]

A

P-II, Q-III, R-I, S-IV

B

p -I, Q-III, R-II, S-IV

C

P-I, Q-IV, R-II, S-III

D

p-II, Q-I, R-III, S-IV

MULTIPLE CHOICE QUESTION

Try yourself: For machining a rectangular island represented by coordinates P(0,0), Q(100,0), fl( 100,50) and S(0,50) on a casting using CNC milling machine, an end mill with a diameter of 16 mm is used. The trajectory of the cutter centre to machine the island PQRS is

[2014]

A

(- 8, - 8), (108, - 8), (108,58), (- 8,58), (- 8, -8)

B

(8,8), (94,8), (94,44), (8,44), (8,8)

C

(- 8,8), (94,0), (94,44), (8,44), (- 8,8)

D

(0,0), (100,0), (100,50), (50,0), (0,0)

MULTIPLE CHOICE QUESTION

Try yourself: A CNC vertical milling machine has to cut a straight slot of 10 mm width and 2 mm depth by a cutter of 10 mm diameter between points (0, 0) and (100, 100) on-the XY plane (dimensions in mm). The feed rate used for milling is 50 mm/min. Milling time for the slot (in seconds) is

[2012]

A

120

B

170

C

180

D

240

MULTIPLE CHOICE QUESTION

Try yourself: In a CNC program block, N002 G02 G91 X40 Z40..., G02 and G91 refer to

[2010]

 

A

circular interpolation in counterclockwise direction and incremental dimension

B

circular interpolation in counterclockwise direction and absolute dimension

C

circular interpolation in clockwise direction and incremental dimension

D

circular interpolation in clockwise direction and absolute dimension

MULTIPLE CHOICE QUESTION

Try yourself: Match the following:
NC Code    Definition
P. M05      1. Absolute coordinate system
Q. Q01      2. Dwell
R. Q04      3. Spindle stop
S. G90      4. Linear interpolation

[2009]

A

P–2, Q–3, R–4, S–1

B

P–3, Q–4, R–1, S–2

C

P–3, Q–4, R–2, S–1

D

P–4, Q–3, R–2, S–1

MULTIPLE CHOICE QUESTION

Try yourself: A customer insists on a modification to change the BLU of the CNC drive to 10 microns without changing the table speed. The modification can be accomplished by

[2008]

A

changing U to 1/2 and reducing f to f/2

B

changing U to 1/8 and increasing f to 2f

C

changing U to 1/2 and keeping f unchanged

D

keeping U unchanged and increasing f to 2f.

MULTIPLE CHOICE QUESTION

Try yourself: The Basic Length Unit (BLU), i.e., the table movement corresponding to 1 pulse of the pulse generator, is

[2008]

A

0.5 microns

B

5 microns

C

50 microns

D

500 microns

MULTIPLE CHOICE QUESTION

Try yourself: Which type of motor is NOT used in axis or spindle drives of CNC machine tools?

[2007]

A

induction motor

B

dc servo motor

C

stepper motor

D

linear servo motor

MULTIPLE CHOICE QUESTION

Try yourself: NC contouring is an example of

[2006]

A

continuous path positioning

B

point-to-point positioning

C

absolute positioning

D

incremental positioning

MULTIPLE CHOICE QUESTION

Try yourself: The tool of an NC machine has to move along a circular arc from (5,5) to (10,10) while performing an operation. The centre of the arc is at (10,5). Which one of the following NC tool path commands performs the above mentioned operation?

[2005]

A

NO10 G02 X10 Y10 X5 Y5 R5

B

NO10 G03 X10 Y10 X5 Y5 R5

C

NO10 GO1 X5 Y5 X10 Y10 R5

D

NO10 G02 X5 Y5 X10 Y10 AS

MULTIPLE CHOICE QUESTION

Try yourself: Which among the NC operations given below are continuous path operations?
Arc Welding (AW)
Drilling (D)
Laser Cutting of Sheet (LC)
Milling (M)
Punching in Sheet Metal (P)
Spot Welding (SW)

[2005]

A

AW, LC and M

B

AW, D, LC and M

C

D, LC, P and SW

D

D, LC, and SW

MULTIPLE CHOICE QUESTION

Try yourself: During the execution of a CNC part program block NO20 GO2 X45.0 Y25.0 R5.0the type of tool motion will be

[2004]

A

circular Interpolation - clockwise

B

circular Interpolation - counterclockwise

C

linear Interpolation

D

rapid feed

MULTIPLE CHOICE QUESTION

Try yourself: Machining of complex shapes on CNC machine requires

[2002]

A

simultaneous control of x, y and z axes

B

simultaneous control of x and y axes

C

independent control of x and y axes

D

independent control of x, y and z axes

MULTIPLE CHOICE QUESTION

Try yourself: In finish machining of an island on a casting with CNC milling machine, an end mill with 10 mm diameter is employed, The corner points of the Island are represented by (0, 0), (0, 30), (60, 30) and (50, 0). By applying cutter radius compensation, the trajectory of the cutter will be

[2000]

A

(-5, 0), (-5, 35), (55, 35), (55, -5), (-5, 5)

B

(0, -5), (55, -5). (55, 35), (-5, 35), (-5, -5)

C

(5,5), (5, 25), (45,25), (45, 5), (5, 5)

D

(5, 5), (45, 5), (45, 25), (5, 25), (5, 5)

MULTIPLE CHOICE QUESTION

Try yourself: In a point to point control NC machine, the slides positioned by an integrally mounted stepper motor drive. If the specification of the motor is 1 deg/pulse, and the pitch Of the lead screw is 3.6 mm.What is the expected positioning accuracy?

[1997]

A

1 micron

B

10 micron

C

50 micron

D

100 micron

MULTIPLE CHOICE QUESTION

Try yourself: With reference to NC machine, which of the following statement is wrong?

[1993]

A

Both closed loop and open loop control systems are used

B

Paper tapes, floppy drives and cassettes are used for data Storage

C

Digitisers may be used as interactive input devices

D

Post-processor is an item of hardware

MULTIPLE CHOICE QUESTION

Try yourself: In PTP type of NC system

[1992]

A

Control of position and velocity of the tool is essential

B

Control of only position of the tool is sufficient

C

Control of only velocity of the tool is sufficient

D

Neither position nor velocity need be controlled

MULTIPLE CHOICE QUESTION

Try yourself:  In NC part programming spindle speed of 730 rpm will be coded by the magic -3 rule as

[1989]

A

S673

B

S730

C

S630

D

S037

The document GATE Past Year Questions: Numerical Control is a part of the Mechanical Engineering Course Manufacturing Engineering.
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FAQs on GATE Past Year Questions: Numerical Control

1. What is numerical control in mechanical engineering?
Ans. Numerical control in mechanical engineering refers to the use of computer-aided systems to control and automate the operation of machines. It involves the use of pre-programmed codes to control the movement of tools, motors, and other mechanical components, allowing for precise and efficient machining processes.
2. How does numerical control benefit the field of mechanical engineering?
Ans. Numerical control offers several benefits in mechanical engineering. It allows for increased precision and accuracy in machining operations, leading to higher quality products. It also enables automation and reduces the need for manual intervention, resulting in improved productivity and reduced labor costs. Additionally, numerical control systems offer flexibility and versatility, allowing for quick changes in machining processes.
3. What are the main components of a numerical control system in mechanical engineering?
Ans. A numerical control system in mechanical engineering typically consists of three main components: the control unit, the machine tool, and the part program. The control unit is responsible for processing and interpreting the part program, which contains the instructions for the machining operation. The machine tool is the physical equipment that performs the machining process, and it is controlled by the control unit based on the instructions in the part program.
4. How is a part program created for numerical control in mechanical engineering?
Ans. A part program for numerical control in mechanical engineering is typically created using computer-aided design (CAD) or computer-aided manufacturing (CAM) software. The software allows engineers to design the desired part or component and generate the corresponding machining instructions in the form of a part program. The program contains codes that specify tool movements, cutting parameters, and other relevant instructions to achieve the desired machining outcome.
5. What are some applications of numerical control in mechanical engineering?
Ans. Numerical control finds applications in various areas of mechanical engineering, including manufacturing processes such as milling, turning, drilling, and grinding. It is commonly used in the production of automotive parts, aerospace components, and precision machinery. Additionally, numerical control is employed in prototyping, rapid manufacturing, and computer-aided inspection, enabling efficient and accurate production in these fields.
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