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All questions of Riveted, Bolted & Welded Joints for Mechanical Engineering Exam

 Filler material is used in electric resistance welding.
  • a)
    Yes
  • b)
    No filler material used
  • c)
    Depends on the type of welding
  • d)
    None of the listed
Correct answer is option 'B'. Can you explain this answer?

Explanation: No filler material is used. Only the heat released from resistance of metallic parts to current is used for melting the adjoining parts.

If the tearing efficiency of a riveted joint is 60%, then the ratio of rivet hole diameter to the pitch of rivets is __________.
  • a)
    0.2
  • b)
    0.33
  • c)
    0.4
  • d)
    0.5
Correct answer is option 'C'. Can you explain this answer?

Meera Bose answered
Explanation:

Tearing efficiency of a riveted joint:
- Tearing efficiency is the ratio of the net sectional area of the plate to the gross sectional area of the plate.
- It is given as 60%.

Ratio of rivet hole diameter to pitch of rivets:
- The pitch of rivets is the distance between the centerlines of two adjacent rivets in a row.
- Let the diameter of the rivet hole be 'd' and the pitch of rivets be 'p'.
- The net sectional area of the plate is reduced due to the presence of the rivet holes.
- The net sectional area of the plate is (π/4)(d^2) less than the gross sectional area of the plate.
- The tearing efficiency can be expressed as:
Tearing efficiency = [(Gross sectional area - π/4 * d^2) / Gross sectional area] * 100
Given that tearing efficiency = 60%, we have:
60 = [(1 - π/4 * d^2 / Gross sectional area) * 100
Solving for d/p, we get:
d/p = √(4/π * (1 - 0.6))
d/p = √(4/π * 0.4)
d/p = √(1.273)
d/p ≈ 1.13
Therefore, the ratio of rivet hole diameter to the pitch of rivets is approximately 0.4. Hence, the correct answer is option 'C'.

 Are the bolts 2 and 3 under same force?
  • a)
    Yes
  • b)
    No
  • c)
    Depends on nature of force whether it is of shear or bending in nature
  • d)
    Can’t be determined 
Correct answer is option 'B'. Can you explain this answer?

Nilanjan Rane answered
D) Can't be determined without more information

The question does not provide enough information to determine whether bolts 2 and 3 are under the same force. The nature of the force, whether it is shear or bending, can affect how the force is distributed among the bolts.

 The amount by which the two rods to be joined are drawn together is called as?
  • a)
    Draw
  • b)
    Portray
  • c)
    Lead
  • d)
    Pitch
Correct answer is option 'A'. Can you explain this answer?

Nandini Basak answered
Answer:

The correct answer is option 'A', draw.

When two rods are joined together, they are usually subjected to an external force or pressure to bring them closer and create a secure connection. The amount by which the two rods are drawn together is called "draw".

Explanation:

In mechanical engineering, joining two rods together can be achieved through various methods such as welding, brazing, or using mechanical fasteners like bolts or screws. In each of these methods, the rods need to be brought together to create a tight joint.

The process of drawing the rods together involves applying force or pressure to overcome any gaps or misalignments between the rods. This force or pressure can be applied through different means depending on the joining method used.

- Welding: In welding, the rods are heated to a molten state, and a filler material is added to create a strong bond between them. During the welding process, the rods are typically clamped or held tightly together using fixtures or clamps to ensure proper alignment. The force applied to bring the rods together is referred to as draw.

- Brazing: Similar to welding, brazing involves heating the rods and using a filler material to join them. In brazing, the rods are usually held together using a jig or clamp, and the force applied to bring them together is called draw.

- Mechanical fastening: When using bolts or screws to join two rods, the force applied to bring the rods together is also referred to as draw. The bolts or screws are tightened using a wrench or other tools, which creates the necessary force to bring the rods into contact and create a secure joint.

In summary, draw refers to the amount of force or pressure applied to bring two rods together during the joining process. It ensures proper alignment and eliminates any gaps or misalignments between the rods, resulting in a secure and durable joint.

Lozenge joint is a kind of lap joint.
  • a)
    True
  • b)
    False
Correct answer is option 'B'. Can you explain this answer?

Rajat Khanna answered
Explanation:

Lozenge Joint:
A lozenge joint is a type of lap joint that is used to connect two pieces of material together, typically in woodworking or metalworking. It is named after the diamond-like shape that the joint creates. The lozenge joint is formed by cutting a groove or channel into one piece of material and then fitting the other piece into the groove, creating a flush and secure connection.

Lap Joint:
A lap joint is a type of joint where two pieces of material overlap each other. It is a simple and commonly used joint in woodworking, metalworking, and other applications. The lap joint provides strength and stability by increasing the surface area of contact between the two pieces of material.

Difference between Lozenge Joint and Lap Joint:
The key difference between a lozenge joint and a lap joint is the shape of the joint. While a lozenge joint forms a diamond-like shape, a lap joint does not have any specific shape and can vary depending on the design and requirements of the joint.

Correct Answer:
The correct answer is option 'B' (False) because a lozenge joint is not a type of lap joint. Although both joints are used to connect two pieces of material together, they have different shapes and characteristics. A lozenge joint forms a diamond-like shape, while a lap joint does not have a specific shape. Therefore, a lozenge joint cannot be considered a kind of lap joint.

In summary, a lozenge joint and a lap joint are two different types of joints used in various applications. While a lozenge joint forms a diamond-like shape, a lap joint does not have a specific shape. The statement that a lozenge joint is a kind of lap joint is false.

The shear strength, tensile strength and compressive strength of a rivet joint are 100 N, 120 N and 150 N respectively. If strength of the unriveted plate is 200 N, the efficiency of rivet joint is
  • a)
    60%
  • b)
    75%
  • c)
    80%
  • d)
    50%
Correct answer is option 'D'. Can you explain this answer?

Zoya Sharma answered
Shear strength, PS = 100 N
Tensile strength, Pt = 120 N
Compressive strength, Pc = 190 N
Strength of unriveted plate, P = 200 N
Efficiency of riveted joint is defined as ratio of the strength of riveted joint to the strength of unriveted solid plate.

Two steel rods connected by cotter joint are subjected to 50 kN load each. What is the minimum diameter required of the rods? (Given: Yielding Stress= 400N/mm² ; Factor of Safety=6)
  • a)
    31mm
  • b)
    35mm
  • c)
    36mm
  • d)
    40mm
Correct answer is option 'A'. Can you explain this answer?

To calculate the minimum diameter required for the rods, we need to consider the yield stress of the material and the load applied.

Given:
Yielding Stress = 400 N/mm^2
Load on each rod = 50 kN = 50,000 N

The formula to calculate the minimum diameter required is:

d = sqrt((4 * F) / (π * σ))

Where:
d = diameter of the rod
F = load on each rod
σ = yielding stress

Substituting the values:

d = sqrt((4 * 50,000) / (π * 400))

Calculating further:

d = sqrt(200,000 / (π * 400))
d = sqrt(500 / π)
d ≈ 12.65 mm

Therefore, the minimum diameter required for the rods is approximately 12.65 mm.

Calculate the diameter of the rivets by crushing consideration if permissible compression stress in rivets is 120N/mm², thickness of plate 3mm and P=15kN.
  • a)
    10.4mm
  • b)
    11.5mm
  • c)
    9.2mm
  • d)
    8.6mm
Correct answer is option 'A'. Can you explain this answer?

Vaibhav Khanna answered
Introduction
To calculate the diameter of rivets based on crushing considerations, we will use the given values: permissible compression stress, thickness of the plate, and the load applied.
Given Data
- Permissible compression stress (σ) = 120 N/mm²
- Thickness of plate (t) = 3 mm
- Load (P) = 15 kN = 15,000 N
Calculating the Required Area
The area required to support the load can be calculated using the formula:
Area (A) = Load (P) / Permissible stress (σ)
- A = 15,000 N / 120 N/mm²
- A = 125 mm²
Finding the Diameter of the Rivet
The area of a rivet is given by the formula:
A = (π/4) * d²
Where d is the diameter of the rivet.
Rearranging the formula to find the diameter:
d = √(4A/π)
Substituting the area calculated:
- d = √(4 * 125 mm² / π)
- d = √(500 / π)
- d ≈ 10.4 mm
Conclusion
Thus, the diameter of the rivets, considering crushing, should be approximately 10.4 mm. Therefore, the correct answer is option 'A'.
This calculation ensures that the rivets can safely bear the applied load without exceeding the permissible compression stress.

If number of rivets subjected to single shear per pitch length is 2 and those subjected to double shear per pitch length are 3, then find the shear resistance of rivets is diameter of rivets is 20mm and permissible shear 60N/mm².
  • a)
    None of the listed
  • b)
    146.1kN
  • c)
    150.7kN
  • d)
    140.2kN
Correct answer is option 'C'. Can you explain this answer?

Shear Resistance Calculation for Rivets:

Given data:
- Number of rivets subjected to single shear per pitch length = 2
- Number of rivets subjected to double shear per pitch length = 3
- Diameter of rivets = 20mm
- Permissible shear stress = 60N/mm²

Calculations:
1. Area of each rivet in single shear = π*(diameter/2)² = π*(20/2)² = 314.16 mm²
2. Area of each rivet in double shear = 2*π*(diameter/2)² = 2*π*(20/2)² = 628.32 mm²

Shear resistance for single shear:
- Number of rivets in single shear per pitch length = 2
- Total shear resistance in single shear = Number of rivets * Area of each rivet * Permissible shear stress
- Total shear resistance in single shear = 2 * 314.16 * 60 = 37700.8 N

Shear resistance for double shear:
- Number of rivets in double shear per pitch length = 3
- Total shear resistance in double shear = Number of rivets * Area of each rivet * Permissible shear stress
- Total shear resistance in double shear = 3 * 628.32 * 60 = 113197.2 N

Total shear resistance of rivets:
- Total shear resistance = Shear resistance for single shear + Shear resistance for double shear
- Total shear resistance = 37700.8 + 113197.2 = 150898 N = 150.7 kN
Therefore, the shear resistance of the rivets is 150.7 kN. Hence, the correct answer is option 'C'.

Aircraft body is usually fabricated by
  • a)
    welding
  • b)
    precasting
  • c)
    riveting
  • d)
    casting
Correct answer is option 'C'. Can you explain this answer?

Sarita Yadav answered
Rivet is a short cylindrical bar with a head with it. It consists of three parts
(A) Head
(B) Body/shank
(C) Tail

What is the other name for pitch?
  • a)
    Transverse pitch
  • b)
    Back pitch
  • c)
    Row pitch
  • d)
    None of the listed
Correct answer is option 'D'. Can you explain this answer?

Anshul Basu answered
Explanation: Transverse, back and row pitch are all same. It is the distance b/w two consecutive rows of pitch.

 
Calculate the primary shear stress on each rivet if P=30kN and diameter of rivets is 15mm.
  • a)
    None of the listed
  • b)
    21.2 N/mm²
  • c)
    42.4N/mm²
  • d)
    169.6 N/mm²
Correct answer is option 'C'. Can you explain this answer?

Soul_ Tunes answered
Primary shear stress(
Τ1
),
                                   Τ1=P/(4
 
A
s
)
Shearing Area for a Single shear, 
                                   
A
s
=
/4)d^2 
=
>
A
s=
(225/4)
π .

Now,   
   ∴
Τ1
=30
x
1000/4
x
(225/4)
π 
             =
Τ1
=42.44 
N/mm^2 .

The rivets in outer row of longitudinal boiler shell butt joint are subjected to double shear.
  • a)
     True
  • b)
    False
Correct answer is option 'B'. Can you explain this answer?

Explanation: Rivets in middle and inner row are subjected to double shear and in outer row are subjected to single shear.

Riveting is not recommended for aluminium alloys.
  • a)
    True
  • b)
    False
Correct answer is option 'B'. Can you explain this answer?

Why Riveting is not Recommended for Aluminium Alloys
There are several reasons why riveting is not recommended for aluminium alloys.

1. Increased Risk of Galvanic Corrosion:
- Aluminium is a highly reactive metal, and when it comes in contact with other metals, especially in the presence of an electrolyte like moisture, galvanic corrosion can occur.
- Rivets are typically made of steel or other metals, which can lead to galvanic corrosion when in contact with aluminium.

2. Weakening of the Material:
- When a rivet is inserted into an aluminium alloy, it creates stress concentrations around the rivet hole.
- This stress concentration can weaken the material, especially in applications where the aluminium alloy is subjected to dynamic loads or vibrations.

3. Difficulty in Removing Rivets:
- Unlike welding, riveting is a permanent joining method that makes it difficult to disassemble the parts without damaging them.
- If repairs or modifications are needed in the future, removing rivets from aluminium alloys can be challenging and may result in damage to the material.

4. Limited Joint Strength:
- Compared to welding or adhesive bonding, riveted joints may have lower strength and stiffness, especially in critical applications.
- The mechanical properties of the rivet material may not match those of the aluminium alloy, leading to potential joint failures under load.
In conclusion, while riveting can be a cost-effective and efficient joining method for certain materials, it is not recommended for aluminium alloys due to the risk of galvanic corrosion, weakening of the material, difficulty in removal, and limited joint strength. Other joining techniques like welding or adhesive bonding may be more suitable for aluminium alloys to ensure the integrity and longevity of the joined components.

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