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The assemble of two circular plates, clamped together by a bolt whose length is 50 mm, outside diameter is twice the inner diameter and is subjected to a variable load varying from 0 to 10 kN. The ultimate and yield strength of the bolt material is 630 MPa and 380 MPa respectively. The Young’s modulus of bolt and plates material is 207 GPa & 71 GPa respectively. The surface finish factor is 0.75, size factor is 0.85 m reliability factor is 0.897, and the fatigue stress concentration factor is 2.2, the initial preload in the bolt is 3 kN.
Q.
Determine the mean load on the bolt.
  • a)
     2.46 kN
  • b)
     5.46 kN
  • c)
     7.93 kN
  • d)
     8 kN
Correct answer is option 'B'. Can you explain this answer?
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Given data:
- Length of the bolt (L) = 50 mm
- Outer diameter of the plates (D) = 2 * inner diameter of the plates
- Variable load (P) = 0 to 10 kN
- Ultimate strength of the bolt material (σu) = 630 MPa
- Yield strength of the bolt material (σy) = 380 MPa
- Young's modulus of bolt material (Eb) = 207 GPa
- Young's modulus of plates material (Ep) = 71 GPa
- Surface finish factor (Kf) = 0.75
- Size factor (Ks) = 0.85
- Reliability factor (Kr) = 0.897
- Fatigue stress concentration factor (Kt) = 2.2
- Initial preload in the bolt (P0) = 3 kN

To find: Mean load on the bolt

Assumptions:
- The bolt is in pure tension.
- The load is applied axially.
- The stress distribution is uniform across the cross-section of the bolt.

Solution:
1. Calculate the effective stress area of the bolt (Ae):
- Ae = (π/4) * (Di
- Di = D/2 (inner diameter of the plates)

2. Calculate the effective modulus of elasticity of the bolt (Ebe):
- Ebe = (Eb * Ae) / (Ab)
- Ab = π * (Db)² / 4 (cross-sectional area of the bolt)
- Db = D - L (diameter of the bolt)

3. Calculate the stress in the bolt under preload (σp):
- σp = P0 / Ae

4. Calculate the mean stress in the bolt (σm):
- σm = (P / Ae) + (P0 / Ae)

5. Calculate the fatigue strength of the bolt (σf):
- σf = (σu / Kf) * Ks * Kr * Kt

6. Determine the mean load on the bolt (P):
- P = (σf - (P0 / Ae)) * Ae

Calculation:
1. Given data:
- D
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The assemble of two circular plates, clamped together by a bolt whose length is 50 mm, outside diameter is twice the inner diameter and is subjected to a variable load varying from 0 to 10 kN. The ultimate and yield strength of the bolt material is 630 MPa and 380 MPa respectively. The Young’s modulus of bolt and plates material is 207 GPa & 71 GPa respectively. The surface finish factor is 0.75, size factor is 0.85 m reliability factor is 0.897, and the fatigue stress concentration factor is 2.2, the initial preload in the bolt is 3 kN.Q.Determine the mean load on the bolt.a)2.46 kNb)5.46 kNc)7.93 kNd)8 kNCorrect answer is option 'B'. Can you explain this answer?
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