Which bond is commonly used in grinding wheela)vitrified bondb)silicat...
Bond commonly used in grinding wheels:
Vitrified bonded (V) wheels:
- Easy to form & compare of Clays & ceramic substances.
- Vitrified wheels are porous, strong, rigid & unaffectedly oils, water or temp. Over the ranges usually encountered in metal cutting that’s why vitrified bond is commonly used bond.
Silicate bonded (s) wheels:
- Use silicate of soda (water glass) as bond material.
- More brittle & not so strong as vitrified wheels.
Resinoid (B) wheels:
Provides shock absorption & elasticity.
Shellac bonded (E) wheels:
Used for making thin but strong wheels possessing some elasticity.
Produce high polish thus used for gridding such parts as camshafts & mill rolls.
Rubber bonded (R) wheels:
For making flexible wheels.
Operates at high speeds up to 16000 ft/mm. They are commonly used for snagging work in foundries & for thin cut off wheels.
Metallic Bonds (M):
For diamond wheels only.
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Which bond is commonly used in grinding wheela)vitrified bondb)silicat...
Introduction:
Grinding wheels are commonly used in various industries for grinding, cutting, and shaping different materials. They are composed of abrasive grains, bonding materials, and fillers. The bond material holds the abrasive grains together and provides shape and strength to the grinding wheel. There are different types of bonds used in grinding wheels, such as vitrified bond, silicate bond, shellac bond, and resinoid bond.
Vitrified Bond:
- Vitrified bond is the most commonly used bond in grinding wheels.
- It is made by mixing finely ground clay and feldspar with a glassy bond material.
- The mixture is heated at high temperatures, which melts the bond material and fuses it with the abrasive grains.
- This process creates a strong and rigid bond.
Advantages of Vitrified Bond:
- High strength and rigidity: Vitrified bond provides excellent strength and rigidity to the grinding wheel, allowing it to withstand high grinding forces.
- Good heat resistance: Vitrified bond has a high melting point and can resist high temperatures generated during grinding. This helps in preventing the wheel from losing its shape or getting damaged due to heat.
- Low wear rate: Vitrified bond has a low wear rate, which means the grinding wheel retains its shape and sharpness for a longer time, resulting in improved grinding efficiency.
- Good form retention: Vitrified bond maintains the shape of the grinding wheel, ensuring consistent grinding performance and dimensional accuracy of the workpiece.
- Wide range of applications: Vitrified bond is suitable for grinding a variety of materials, including steel, cast iron, ceramics, and non-ferrous metals.
Conclusion:
In conclusion, the vitrified bond is commonly used in grinding wheels due to its high strength, rigidity, heat resistance, low wear rate, and good form retention. It is suitable for a wide range of grinding applications and provides efficient and consistent grinding performance.