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Using the Taylor equation for tool life and letting n = 0.5 and C= 400, calculate the percentage increase in tool life when the cutting speed is reduced by 50%.
  • a)
    100%
  • b)
    No change
  • c)
    400%
  • d)
    300%
Correct answer is option 'D'. Can you explain this answer?
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Using the Taylor equation for tool life and letting n = 0.5 and C= 400...
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Using the Taylor equation for tool life and letting n = 0.5 and C= 400...
Taylor Equation for Tool Life:
The Taylor equation is used to determine the relationship between cutting speed and tool life. The equation is as follows:

VT^n = C

where,
V = cutting speed
T = tool life
n, C = constants

Calculating the Percentage Increase in Tool Life:
Given, n = 0.5 and C = 400

Let's assume the initial cutting speed is V1 and the corresponding tool life is T1. When the cutting speed is reduced by 50%, the new cutting speed becomes V2 = V1/2.

Using the Taylor equation, we can find the new tool life T2.

T1 = C/V1^n

T2 = C/V2^n
= C/(V1/2)^n
= C/(2^n * V1^n)
= (1/2^n) * (C/V1^n)
= (1/2^(0.5)) * T1
= 0.707 * T1

Therefore, the new tool life T2 is 0.707 times the initial tool life T1.

The percentage increase in tool life is given by:

((T2 - T1)/T1) * 100
= ((0.707T1 - T1)/T1) * 100
= -29.3%

However, we need to calculate the percentage increase in tool life when the cutting speed is reduced by 50%. This can be found as follows:

Percentage increase in tool life = |((T2 - T1)/T1) * 100|
= |((-0.293) * 100)|
= 29.3%

Therefore, the percentage increase in tool life when the cutting speed is reduced by 50% is 29.3%. This is option 'D'.
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Using the Taylor equation for tool life and letting n = 0.5 and C= 400...
300
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