Pressure distribution in powder compaction followsa)parabolic variatio...
D = Diameter of compact
P
x = Compacting pressure
σ
r = die-wall pressure
μσ
r= Frictional stress along the die wall
K - Inter particle friction during compaction
Balancing the vertical forces acting on the element,
If there is no friction between the particles, k = 1,
the powder behaves like afluid, and thus
signifying a state of hydrostatic pressure.
Now, we can have the expression,
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Pressure distribution in powder compaction followsa)parabolic variatio...
Pressure distribution in powder compaction follows exponential variation.
Explanation:
- Powder compaction is the process of compacting fine powders into a specific shape or form using pressure.
- During the compaction process, the pressure is applied to the powder from a punch or die, which causes the powder particles to rearrange and pack closer together, resulting in densification.
- The pressure distribution in powder compaction is not uniform, and it depends on various factors such as powder properties, die design, and compaction parameters.
- The pressure distribution can be determined by measuring the density distribution in the compact, which is related to the pressure distribution through the compaction equation.
- The compaction equation can be expressed as:
ρ = ρ0 (1 – ε)n
where ρ is the density of the compact, ρ0 is the initial density of the powder, ε is the strain, and n is the compaction coefficient.
- The compaction coefficient n is related to the pressure distribution, and it varies depending on the powder properties and compaction conditions.
- It has been observed that the pressure distribution in powder compaction follows an exponential variation, which means that the pressure decreases exponentially from the punch face to the die wall.
- The exponential pressure distribution can be expressed as:
P = P0 exp(-αx)
where P is the pressure at a distance x from the punch face, P0 is the maximum pressure at the punch face, and α is the pressure decay coefficient.
- The pressure decay coefficient α depends on the powder properties, die design, and compaction conditions. It can be determined experimentally or by numerical simulation.
- The exponential pressure distribution has been observed in various powder compaction processes, such as uniaxial compaction, cold isostatic pressing, and hot isostatic pressing.