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Which one of the following machining process has contact between tool and work?
  • a)
    EDM
  • b)
    ECM
  • c)
    USM
  • d)
    PAM
Correct answer is option 'C'. Can you explain this answer?
Verified Answer
Which one of the following machining process has contact between tool ...
In USM (Ultrasonic machining) some kind of abrasive slurry is used and there is hammering action between tool and workpiece.
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Most Upvoted Answer
Which one of the following machining process has contact between tool ...
USM (Ultrasonic Machining)
Ultrasonic machining is a machining process in which the material is removed from the workpiece by the abrasive action of a slurry containing abrasive particles and ultrasonic vibrations. In this process, there is direct contact between the tool and the workpiece, allowing for material removal through abrasion.

How USM works:
- Ultrasonic vibrations are generated by a transducer which is attached to the tool.
- The tool is pressed against the workpiece with a specific force.
- The abrasive slurry flows between the tool and the workpiece, causing abrasion and material removal.
- The ultrasonic vibrations help in enhancing the rate of material removal and improving the surface finish of the workpiece.

Advantages of USM:
- Can be used to machine hard and brittle materials.
- Can create intricate shapes and profiles.
- Minimal heat generation during the process, reducing the risk of thermal damage to the workpiece.
In conclusion, USM is a machining process that involves direct contact between the tool and the workpiece, allowing for precise material removal through abrasion.
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