Process Layout in Large Scale Modern Industry Using Automation

Process layout is a type of plant layout in which similar operations are grouped together. In large scale modern industry using automation, process layout is the most commonly adopted layout. Let's discuss the reasons behind it.

1. Flexibility:

Process layout provides maximum flexibility as it is not limited to a specific product. The machines and equipment are arranged in such a way that they can be used for different types of products. This means that the production process can be easily changed or modified as per the requirement.

2. Automation:

Automation is a key factor in modern industry. With the help of automation, the production process can be automated to a great extent. In a process layout, machines and equipment are arranged in a way that they can be easily automated. This leads to higher productivity, better quality, and reduced costs.

3. Reduced Material Handling:

In a process layout, similar operations are grouped together. This means that the material movement is minimized as the raw materials, work in progress, and finished goods are all handled in the same area. This reduces the material handling cost and time.

4. Better Utilization of Equipment:

In a process layout, machines and equipment are arranged in such a way that they can be used for different types of products. This means that the equipment can be utilized to its maximum capacity. This leads to better utilization of equipment and reduces the idle time.

5. Reduced Cost:

Process layout helps to reduce the cost of production. The reduced material handling cost, better utilization of equipment, and increased productivity due to automation all contribute to reducing the overall cost of production.

Conclusion:

Thus, process layout is the most commonly adopted layout in large scale modern industry using automation. It provides maximum flexibility, automation, reduced material handling, better utilization of equipment, and reduced cost of production.

Process Layout in Automation Industry

Process layout is a type of manufacturing layout in which similar processes are grouped together. In the automation industry, this layout is the most commonly adopted one for large scale modern industries. Let's understand why process layout is preferred in the automation industry.

Advantages of Process Layout in Automation Industry

1. Flexibility: Process layout allows flexibility in manufacturing as it can accommodate changes in product design and process flow with minimum disruption.

2. Efficient Utilization of Resources: Process layout ensures efficient utilization of resources such as machinery, equipment, and labor. This is because each process is designed to handle a particular type of work, which means that the resources can be optimized accordingly.

3. Reduced Material Handling: Process layout reduces material handling, which means that the products move less between the different stages of production. This reduces the risk of damage to the products and increases the efficiency of the production process.

4. Easy Maintenance: In a process layout, each process is designed to handle a particular type of work, which means that the equipment can be easily maintained and serviced. This reduces downtime and increases the overall efficiency of the production process.

5. Reduced Cost: Process layout reduces the cost of production as it optimizes the use of resources, reduces material handling, and increases the efficiency of the production process.

Conclusion

In conclusion, process layout is the most commonly adopted layout in the automation industry because it provides flexibility, efficient utilization of resources, reduced material handling, easy maintenance, and reduced cost of production.