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Arrange the processes in the increasing order of their maximum material removal rate.Electrochemical Machining (ECM) Ultrasonic Machining (USM) Electron Beam Machining (EBM) Laser Beam Machining (LBM) Electric Discharge Machining (EDM)
[2006]
  • a)
    USM, LBM, EBM, EDM, ECM
  • b)
    EBM, LBM, USM, ECM, EDM
  • c)
    LBM, EBM, USM, ECM, EDM
  • d)
    LBM, EBM, USM, EDM, ECM
Correct answer is option 'D'. Can you explain this answer?
Verified Answer
Arrange the processes in the increasing order of their maximum materia...
                     MRR
EDM – 5 x 103 mm3/min
LBM – 5mm3/min
EBM –  10mm3/min
USM – 180mm3/min
ECM – 10x 10.mm3/min
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Most Upvoted Answer
Arrange the processes in the increasing order of their maximum materia...
To arrange the processes in increasing order of their maximum material removal rate, we need to consider the characteristics of each machining process.

1. Laser Beam Machining (LBM):
- LBM is a non-contact machining process where a high-power laser beam is used to melt or vaporize the material.
- The material removal rate in LBM is relatively low compared to other processes.
- Therefore, LBM has the lowest maximum material removal rate among the given options.

2. Electron Beam Machining (EBM):
- EBM uses a high-velocity electron beam to remove material by melting or vaporizing it.
- The material removal rate in EBM is higher than that in LBM due to the high energy concentration of the electron beam.
- Therefore, EBM has a higher maximum material removal rate than LBM.

3. Ultrasonic Machining (USM):
- USM is a mechanical machining process that uses ultrasonic vibrations and abrasive particles to remove material.
- The material removal rate in USM is higher than that in both LBM and EBM due to the abrasive action of the particles.
- Therefore, USM has a higher maximum material removal rate than both LBM and EBM.

4. Electric Discharge Machining (EDM):
- EDM is a thermal machining process where electrical discharges are used to erode the material.
- The material removal rate in EDM is relatively high due to the localized melting and vaporization of the material.
- Therefore, EDM has a higher maximum material removal rate than LBM, EBM, and USM.

5. Electrochemical Machining (ECM):
- ECM is a non-traditional machining process that uses an electrolyte solution and an electrically conductive tool to remove material electrochemically.
- The material removal rate in ECM is the highest among the given options due to the combined effects of chemical dissolution and electrochemical reactions.
- Therefore, ECM has the highest maximum material removal rate among all the processes.

Hence, the correct order of the processes in increasing order of their maximum material removal rate is:
LBM, EBM, USM, EDM, ECM. (Option D)
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Arrange the processes in the increasing order of their maximum material removal rate.Electrochemical Machining (ECM) Ultrasonic Machining (USM) Electron Beam Machining (EBM) Laser Beam Machining (LBM) Electric Discharge Machining (EDM)[2006]a)USM, LBM, EBM, EDM, ECMb)EBM, LBM, USM, ECM, EDMc)LBM, EBM, USM, ECM, EDMd)LBM, EBM, USM, EDM, ECMCorrect answer is option 'D'. Can you explain this answer?
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