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Two different tools A and B having nose radius of 0.6 mm and 0.33 mm respectively are used to machine C-45 steel employing feed rate of 0.2 mm/rev and 0.1 mm/rev respectively. The tool that gives better finish and the value of ideal surface roughness are
[PI 2002]
  • a)
    Tool A and 4.166 mm respectively
  • b)
    Tool B and 3.78 mm respectively
  • c)
    Tool A and 8.333 mm respectively
  • d)
    Tool B and 8.333 mm respectively
Correct answer is option 'B'. Can you explain this answer?
Verified Answer
Two different tools A and B having nose radius of 0.6 mm and 0.33 mm r...
RA = 0.6 mm. RB = 0.33 mm
FA = 0.2 mm/rev FB = 0.1 mm/rev

Tool B have higher surface finish them A.
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Most Upvoted Answer
Two different tools A and B having nose radius of 0.6 mm and 0.33 mm r...
Given:
- Nose radius of tool A (RA) = 0.6 mm
- Nose radius of tool B (RB) = 0.33 mm
- Feed rate for tool A (FA) = 0.2 mm/rev
- Feed rate for tool B (FB) = 0.1 mm/rev

To find:
- The tool that gives a better finish.
- The value of the ideal surface roughness.

Solution:
Step 1: Calculate the feed per tooth (ft) for each tool.
Feed per tooth is given by the formula:
ft = Feed rate (F) / Number of teeth (z)

For tool A:
ftA = FA / zA

For tool B:
ftB = FB / zB

Step 2: Calculate the material removal rate (MRR) for each tool.
Material removal rate is given by the formula:
MRR = ft x n x ap

Where:
n = Spindle speed (constant for both tools)
ap = Depth of cut (constant for both tools)

Step 3: Calculate the ideal surface roughness (Ra) for each tool.
The ideal surface roughness is given by the formula:
Ra = (RA + RB) / 2

Step 4: Compare the MRR and Ra values for both tools.
The tool that gives a better finish will have a lower value of MRR and Ra.

Calculations:
Given:
RA = 0.6 mm
RB = 0.33 mm
FA = 0.2 mm/rev
FB = 0.1 mm/rev

Assuming the number of teeth (z) is the same for both tools.

Step 1: Calculate the feed per tooth (ft) for each tool.
ftA = FA / zA
ftB = FB / zB

Step 2: Calculate the material removal rate (MRR) for each tool.
As the spindle speed (n) and depth of cut (ap) are constant for both tools, the MRR will be directly proportional to the feed per tooth (ft).

Therefore, we can say that MRRA = 2 x MRRB
(MRRA is the MRR for tool A and MRRB is the MRR for tool B)

Step 3
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Two different tools A and B having nose radius of 0.6 mm and 0.33 mm respectively are used to machine C-45 steel employing feed rate of 0.2 mm/rev and 0.1 mm/rev respectively. The tool that gives better finish and the value of ideal surface roughness are[PI 2002]a)Tool A and 4.166 mm respectivelyb)Tool B and 3.78 mm respectivelyc)Tool A and 8.333 mm respectivelyd)Tool B and 8.333 mm respectivelyCorrect answer is option 'B'. Can you explain this answer?
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Two different tools A and B having nose radius of 0.6 mm and 0.33 mm respectively are used to machine C-45 steel employing feed rate of 0.2 mm/rev and 0.1 mm/rev respectively. The tool that gives better finish and the value of ideal surface roughness are[PI 2002]a)Tool A and 4.166 mm respectivelyb)Tool B and 3.78 mm respectivelyc)Tool A and 8.333 mm respectivelyd)Tool B and 8.333 mm respectivelyCorrect answer is option 'B'. Can you explain this answer? for Mechanical Engineering 2024 is part of Mechanical Engineering preparation. The Question and answers have been prepared according to the Mechanical Engineering exam syllabus. Information about Two different tools A and B having nose radius of 0.6 mm and 0.33 mm respectively are used to machine C-45 steel employing feed rate of 0.2 mm/rev and 0.1 mm/rev respectively. The tool that gives better finish and the value of ideal surface roughness are[PI 2002]a)Tool A and 4.166 mm respectivelyb)Tool B and 3.78 mm respectivelyc)Tool A and 8.333 mm respectivelyd)Tool B and 8.333 mm respectivelyCorrect answer is option 'B'. Can you explain this answer? covers all topics & solutions for Mechanical Engineering 2024 Exam. Find important definitions, questions, meanings, examples, exercises and tests below for Two different tools A and B having nose radius of 0.6 mm and 0.33 mm respectively are used to machine C-45 steel employing feed rate of 0.2 mm/rev and 0.1 mm/rev respectively. The tool that gives better finish and the value of ideal surface roughness are[PI 2002]a)Tool A and 4.166 mm respectivelyb)Tool B and 3.78 mm respectivelyc)Tool A and 8.333 mm respectivelyd)Tool B and 8.333 mm respectivelyCorrect answer is option 'B'. Can you explain this answer?.
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