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Details pertaining to an orthogonal metal cutting process are given below:
Chip thickness ratio 0.4
Undeformed thickness 0.6 mm
Rake angle +10°
Cutting speed 2.5 m/s
Mean thickness of primary shear zone 25 microns
The shear strain rate in s-1 during the process is
[PI 2012]
  • a)
    0.1781 × 105
  • b)
    0.7754 × 105
  • c)
    1.0104 × 105
  • d)
    4.397 × 105
Correct answer is option 'C'. Can you explain this answer?
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The orthogonal metal cutting process refers to a machining operation where a cutting tool removes material from a workpiece in a perpendicular direction to the workpiece surface. Here are the details provided:

1. Chip Thickness Ratio: The chip thickness ratio (r) is a measure of the ratio between the thickness of the chip produced during the cutting process and the initial undeformed thickness of the workpiece. In this case, the chip thickness ratio is 0.4, indicating that the chip thickness is 40% of the initial undeformed thickness.

2. Undeformed Thickness: The undeformed thickness (t0) refers to the original thickness of the workpiece before the cutting operation. In this case, the undeformed thickness is 0.6 mm.

3. Rake Angle: The rake angle (α) is the angle between the cutting edge of the tool and the workpiece surface. It affects the cutting process by influencing chip formation and the forces acting on the tool. In this case, the rake angle is 10 degrees.

These details provide some information about the specific parameters of the orthogonal metal cutting process being described.
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Details pertaining to an orthogonal metal cutting process are given below:Chip thickness ratio 0.4Undeformed thickness 0.6 mmRake angle +10°Cutting speed 2.5 m/sMean thickness of primary shear zone 25 micronsThe shear strain rate in s-1 during the process is[PI 2012]a)0.1781 × 105b)0.7754 × 105c)1.0104 × 105d)4.397 × 105Correct answer is option 'C'. Can you explain this answer?
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Details pertaining to an orthogonal metal cutting process are given below:Chip thickness ratio 0.4Undeformed thickness 0.6 mmRake angle +10°Cutting speed 2.5 m/sMean thickness of primary shear zone 25 micronsThe shear strain rate in s-1 during the process is[PI 2012]a)0.1781 × 105b)0.7754 × 105c)1.0104 × 105d)4.397 × 105Correct answer is option 'C'. Can you explain this answer? for Mechanical Engineering 2024 is part of Mechanical Engineering preparation. The Question and answers have been prepared according to the Mechanical Engineering exam syllabus. Information about Details pertaining to an orthogonal metal cutting process are given below:Chip thickness ratio 0.4Undeformed thickness 0.6 mmRake angle +10°Cutting speed 2.5 m/sMean thickness of primary shear zone 25 micronsThe shear strain rate in s-1 during the process is[PI 2012]a)0.1781 × 105b)0.7754 × 105c)1.0104 × 105d)4.397 × 105Correct answer is option 'C'. Can you explain this answer? covers all topics & solutions for Mechanical Engineering 2024 Exam. Find important definitions, questions, meanings, examples, exercises and tests below for Details pertaining to an orthogonal metal cutting process are given below:Chip thickness ratio 0.4Undeformed thickness 0.6 mmRake angle +10°Cutting speed 2.5 m/sMean thickness of primary shear zone 25 micronsThe shear strain rate in s-1 during the process is[PI 2012]a)0.1781 × 105b)0.7754 × 105c)1.0104 × 105d)4.397 × 105Correct answer is option 'C'. Can you explain this answer?.
Solutions for Details pertaining to an orthogonal metal cutting process are given below:Chip thickness ratio 0.4Undeformed thickness 0.6 mmRake angle +10°Cutting speed 2.5 m/sMean thickness of primary shear zone 25 micronsThe shear strain rate in s-1 during the process is[PI 2012]a)0.1781 × 105b)0.7754 × 105c)1.0104 × 105d)4.397 × 105Correct answer is option 'C'. Can you explain this answer? in English & in Hindi are available as part of our courses for Mechanical Engineering. Download more important topics, notes, lectures and mock test series for Mechanical Engineering Exam by signing up for free.
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