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For 50% penetration of work material, a punch with single shear equal to thickness will
[PI 2001]
  • a)
    reduce the punch load to half the value
  • b)
    increase the punch load by half the value
  • c)
    maintain the same punch load
  • d)
    reduce the punch load to quarter load
Correct answer is option 'A'. Can you explain this answer?
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Explanation:

When a punch is used to make a hole in a workpiece, the material around the hole experiences a certain amount of deformation. This deformation is due to the shear stress in the material caused by the punch. The amount of deformation depends on the penetration of the punch into the material.

For 50% penetration of work material, a punch with single shear equal to thickness will reduce the punch load to half the value. This can be explained as follows:

- Punch load: The punch load is the force required to push the punch through the workpiece. It is directly proportional to the shear stress in the material.
- Single shear: When a punch is used to make a hole, it causes the material around the hole to experience shear stress. This is called single shear because the stress acts on a single plane.
- Penetration: The penetration of the punch into the material is the distance the punch travels before it comes out on the other side.
- 50% penetration: When the punch penetrates the material by 50%, it means that it has travelled half the distance of the thickness of the material.
- Equal to thickness: If the single shear of the punch is equal to the thickness of the material, it means that the punch has the same cross-sectional area as the material around the hole.
- Punch load reduced: When the punch is used to make a hole in the material with 50% penetration and single shear equal to thickness, the punch load is reduced to half the value. This is because the deformation of the material around the hole is reduced due to the equal cross-sectional area of the punch and the material.

Conclusion:

Hence, the correct answer is option 'A' - reduce the punch load to half the value.
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