Extrusion process can effectively reduce the cost of product through saving in tooling cost.

The extrusion process is a manufacturing method where a material, usually in the form of a billet or a preformed shape, is forced through a die to create a continuous profile with a desired cross-section. This process is commonly used in the production of various products such as pipes, rods, tubes, and profiles.

The main reason why the extrusion process can effectively reduce the cost of the product is due to the significant saving in tooling cost. Tooling cost refers to the cost associated with the design, development, and production of the tools and dies required for the manufacturing process.

Here are the reasons why the extrusion process can save in tooling cost:

1. Single tooling for multiple profiles: In the extrusion process, a single die can be used to produce multiple profiles with different cross-sections. This eliminates the need for separate tooling for each profile, resulting in cost savings.

2. Lower tooling complexity: The design and production of extrusion dies are generally less complex compared to other manufacturing processes. The simplicity of the die design reduces the tooling cost, making the extrusion process more cost-effective.

3. Longer tool life: Extrusion dies are typically made from high-quality and durable materials such as carbide or steel. These materials have excellent wear resistance, which extends the tool life. Longer tool life means less frequent tool replacement, resulting in cost savings.

4. Faster tooling production: Compared to other manufacturing methods, the production of extrusion dies is relatively faster. The shorter production time reduces the overall tooling cost and allows for faster product development.

5. Flexibility in design changes: The extrusion process allows for easy modifications in the die design, making it more flexible for design changes. This flexibility reduces the need for expensive tooling modifications and enables quicker adjustments to meet changing customer demands.

In conclusion, the extrusion process can effectively reduce the cost of the product through saving in tooling cost. The ability to use a single tooling for multiple profiles, lower tooling complexity, longer tool life, faster tooling production, and flexibility in design changes contribute to the cost savings in tooling expenses.