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Consider the following statements:
  1. HSS tools wear very rapidly, whereas in cemented carbide tools, even though hardness is retained, crater wear can occur due to solid-state diffusion.
  2. Cutting tools made of Super-HSS, also known as cobalt-based HSS, are made by adding 2% to 15% of cobalt which increases the cutting efficiency at heavier cuts by increasing the hot hardness and wear resistance.
  3. Tools failure due to excessive stress can be minimized by providing small or negative rake angles on brittle tool materials, protecting tool tip by providing large side- cutting edge angles, and honing a narrow chamfer along the cutting edge.
Which of the above statements are correct?
  • a)
    1 and 2 only
  • b)
    1 and 3 only
  • c)
    2 and 3 only
  • d)
    1, 2 and 3
Correct answer is option 'D'. Can you explain this answer?
Most Upvoted Answer
Consider the following statements: HSS tools wear very rapidly, wherea...
When HSS tool is used at higher cutting temperature, then due to plastic deformation and crater wear, it wears very rapidly. At high temperature, the hot hardness of HSS tool is low which leads to plastic deformation.
Crater wear occurs at some distance away from tool tip on tool face. It is mainly due to high temperature where solid state diffusion can cause rapid wear.
This type of wear is important in case of carbide tool materials when they are used at higher temperature, where they can retain their hot hardness but wear out due to crater wear.
Free Test
Community Answer
Consider the following statements: HSS tools wear very rapidly, wherea...
Statement 1: Tool Wear Characteristics
- HSS (High-Speed Steel) tools do indeed wear rapidly due to their composition and structure.
- Cemented carbide tools, while retaining hardness, can experience crater wear due to solid-state diffusion at elevated temperatures, which is a common problem in machining.
Statement 2: Super-HSS Composition and Benefits
- Super-HSS, or cobalt-based HSS, contains 2% to 15% cobalt.
- The addition of cobalt enhances hot hardness and wear resistance, improving cutting efficiency, especially during heavy cuts. This makes it suitable for high-performance applications.
Statement 3: Minimizing Tool Failure
- Using small or negative rake angles on brittle tool materials helps to reduce stress concentration at the cutting edge, thus minimizing failure.
- Large side-cutting edge angles protect the tool tip from excessive wear and damage.
- Honing a narrow chamfer along the cutting edge also contributes to reducing stress and improving tool longevity.
Conclusion
All three statements are correct:
- Statement 1 accurately describes the wear characteristics of HSS and cemented carbide tools.
- Statement 2 correctly explains the benefits of cobalt in Super-HSS tools.
- Statement 3 outlines effective strategies to minimize tool failure.
Thus, the correct answer is option 'D' (1, 2, and 3).
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Consider the following statements: HSS tools wear very rapidly, whereas in cemented carbide tools, even though hardness is retained, crater wear can occur due to solid-state diffusion. Cutting tools made of Super-HSS, also known as cobalt-based HSS, are made by adding 2% to 15% of cobalt which increases the cutting efficiency at heavier cuts by increasing the hot hardness and wear resistance. Tools failure due to excessive stress can be minimized by providing small or negative rake angles on brittle tool materials, protecting tool tip by providing large side- cutting edge angles, and honing a narrow chamfer along the cutting edge.Which of the above statements are correct?a)1 and 2 onlyb)1 and 3 onlyc)2 and 3 onlyd)1, 2 and 3Correct answer is option 'D'. Can you explain this answer? for Mechanical Engineering 2025 is part of Mechanical Engineering preparation. The Question and answers have been prepared according to the Mechanical Engineering exam syllabus. Information about Consider the following statements: HSS tools wear very rapidly, whereas in cemented carbide tools, even though hardness is retained, crater wear can occur due to solid-state diffusion. Cutting tools made of Super-HSS, also known as cobalt-based HSS, are made by adding 2% to 15% of cobalt which increases the cutting efficiency at heavier cuts by increasing the hot hardness and wear resistance. Tools failure due to excessive stress can be minimized by providing small or negative rake angles on brittle tool materials, protecting tool tip by providing large side- cutting edge angles, and honing a narrow chamfer along the cutting edge.Which of the above statements are correct?a)1 and 2 onlyb)1 and 3 onlyc)2 and 3 onlyd)1, 2 and 3Correct answer is option 'D'. Can you explain this answer? covers all topics & solutions for Mechanical Engineering 2025 Exam. Find important definitions, questions, meanings, examples, exercises and tests below for Consider the following statements: HSS tools wear very rapidly, whereas in cemented carbide tools, even though hardness is retained, crater wear can occur due to solid-state diffusion. Cutting tools made of Super-HSS, also known as cobalt-based HSS, are made by adding 2% to 15% of cobalt which increases the cutting efficiency at heavier cuts by increasing the hot hardness and wear resistance. Tools failure due to excessive stress can be minimized by providing small or negative rake angles on brittle tool materials, protecting tool tip by providing large side- cutting edge angles, and honing a narrow chamfer along the cutting edge.Which of the above statements are correct?a)1 and 2 onlyb)1 and 3 onlyc)2 and 3 onlyd)1, 2 and 3Correct answer is option 'D'. Can you explain this answer?.
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