The Zn acts as sacrificial or cathodic protection to prevent rusting o...
Sacrificial protection is the protection of iron or steel against corrosion by using a more reactive metal. Pieces of zinc or magnesium alloy are attached to pump bodies and pipes. The protected metal becomes the cathode and does not corrode. ... Iron which is oxidises will immediately be reduced back to iron.
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The Zn acts as sacrificial or cathodic protection to prevent rusting o...
Introduction:
The use of Zn (zinc) as sacrificial or cathodic protection to prevent rusting of iron is a well-established method in corrosion prevention. This process involves the utilization of a more reactive metal (Zn) to protect a less reactive metal (iron) from corrosion. The reaction between Zn and iron creates a barrier that inhibits the formation of rust and extends the lifespan of iron structures.
How does it work?
1. Sacrificial Protection:
In sacrificial protection, Zn acts as a sacrificial anode, meaning it sacrifices itself to protect the iron. This process involves a redox reaction, where Zn undergoes oxidation to prevent the oxidation of iron. The following steps explain how this protection mechanism occurs:
- Anode: Zn, being more reactive than iron, serves as the anode in the electrochemical cell formed with iron. It oxidizes and loses electrons more easily than iron.
- Cathode: Iron acts as the cathode, where reduction occurs. It gains electrons released by the oxidation of Zn.
- Electron flow: Electrons flow from the Zn anode to the iron cathode, preventing the corrosion of iron.
- Zn corrosion: As Zn oxidizes, it forms Zn2+ ions and releases electrons. These electrons travel through the metallic path to the iron cathode.
- Rust prevention: The released electrons reduce the probability of oxygen reduction at the iron surface, preventing the formation of rust.
2. Cathodic Protection:
Cathodic protection is another method where Zn is used to protect iron from rusting. In this process, Zn acts as a cathode and forms a protective layer, preventing the oxidation of iron. The following steps explain how this mechanism works:
- Cathode: Zn, being less reactive than iron, acts as the cathode in this process.
- Anode: Iron functions as the anode and undergoes oxidation.
- Electron flow: Electrons flow from Zn cathode to the iron anode, preventing the corrosion of iron.
- Zn layer formation: Zn ions from the anode react with water and hydroxide ions, forming a protective layer of Zn(OH)2 on the iron surface.
- Rust prevention: The Zn(OH)2 layer acts as a barrier, preventing the entry of oxygen and moisture, which are essential for rust formation.
Advantages of Zn sacrificial or cathodic protection:
- Zn sacrificial or cathodic protection is a cost-effective method to prevent rusting of iron, as Zn is readily available and less expensive than iron.
- It is relatively easy to install and maintain.
- This method provides long-lasting protection to iron structures, extending their lifespan.
- Zn sacrificial or cathodic protection can be applied to various iron structures, such as pipelines, bridges, and offshore platforms.
- It is environmentally friendly, as Zn is non-toxic and can be recycled.
Conclusion:
The use of Zn as sacrificial or cathodic protection is an effective way to prevent rusting of iron. By sacrificing