Which of the following statementsis true about nose radius?a)It reduce...
Large nose radius gives better surface finish and improves tool life
However cutting force and possibility of chatter increases when the nose radius is increased
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Which of the following statementsis true about nose radius?a)It reduce...
Nose radius is an important parameter in machining processes. It refers to the radius of the cutting edge of a tool. The following statement is true about nose radius:
Large nose radius results in chatter
Chatter is a phenomenon in machining where the tool vibrates excessively, causing surface irregularities and poor surface finish. Large nose radius can lead to chatter due to the following reasons:
• Reduced stiffness: Large nose radius reduces the stiffness of the cutting tool, making it more prone to vibrations. This is because a larger radius means less material in contact with the workpiece, resulting in reduced damping.
• Increased cutting forces: Large nose radius increases the cutting forces required to remove material, which can cause the tool to vibrate. This is because a larger radius means a larger area of contact between the tool and the workpiece, resulting in higher cutting forces.
• Poor chip evacuation: Large nose radius can lead to poor chip evacuation, which can cause chip accumulation and tool damage. This is because a larger radius means a larger volume of material to be removed, which can clog the cutting tool.
Therefore, it is important to choose the appropriate nose radius for a given machining operation to avoid chatter and ensure good surface finish.