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Can anyone tell me the Conditions of the inlet and outlet temperatures in counter flow heat exchangers?
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Can anyone tell me the Conditions of the inlet and outlet temperatures...
The hot and cold fluids move parallel to each other. Heat exchangers where the fluids move in the same direction are referred to as parallel flow or co-current, exchangers where fluids move in the opposite direction are referred to as counter flow or counter-current.

In Parallel flow heat exchangers, the outlet temperature of the "cold" fluid can never exceed the outlet temperature of the "hot" fluid. The exchanger is performing at its best when the outlet temperatures are equal.

Counter flow heat exchangers are inherently more efficient than parallel flow heat exchangers because they create a more uniform temperature difference between the fluids, over the entire length of the fluid path. Counter flow heat exchangers can allow the "cold" fluid to exit with a higher temperature than the exiting "hot" fluid. However many industrial heat exchangers are more complex. To save space, fluids may go to the end of a unit then go back again, perhaps several times. Each time a fluid moves through the length is known as a pass. For example, one fluid may make 2 passes, the other 4 passes. Thus parts of the heat exchanger may be co-current, others counter-current, and calculations must take this into account.

Cross flow
In cross flow exchangers, the hot and cold fluids move perpendicular to each other. This is often a convenient way to physically locate the inlet and outlet ports in a small package, however, it is less thermally efficient than a purely counter flow design. Thermodynamically the effectiveness of cross flow heat exchanger falls in between that for counter flow and parallel flow heat exchangers. Logarithmic mean temperature difference (LMTD) will always be greater for counter flow compare to parallel flow heat exchanger. For a given flow rate and at given inlet, outlet temperatures, a parallel flow heat exchanger requires maximum flow area whereas a counter flow heat exchanger requires minimum flow area and a cross flow heat exchanger area lies between two extreme limit. For this reason parallel flow heat exchanger not used in practice and counter flow arrangement is preferred. However, cross flow arrangement is commonly used because it is easier to provide inlet and outlet header connections with cross flow rather than counter flow. Cross flow heat exchanger provide compact design of heat exchanger. Multi-pass cross flow heat exchanger can be easily manufactured compare to parallel and counter flow heat exchanger.

Some actual heat exchangers are a mixture of cross flow and counter flow due to design features that force the flow paths to wind back and forth.
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Can anyone tell me the Conditions of the inlet and outlet temperatures...
Conditions of Inlet and Outlet Temperatures in Counter Flow Heat Exchangers
In counter flow heat exchangers, the flow of two fluids occurs in opposite directions, which significantly enhances thermal efficiency. Understanding the conditions of inlet and outlet temperatures is crucial for optimal design and operation.
Inlet Temperatures
- The inlet temperature of the hot fluid (Th_in) is typically higher than that of the cold fluid (Tc_in).
- The temperature difference at the inlet (ΔT_in = Th_in - Tc_in) is a key factor affecting heat transfer rate.
Outlet Temperatures
- The outlet temperature of the hot fluid (Th_out) will be lower than its inlet temperature (Th_out < th_in).="" -="" conversely,="" the="" outlet="" temperature="" of="" the="" cold="" fluid="" (tc_out)="" will="" be="" higher="" than="" its="" inlet="" temperature="" (tc_out="" /> Tc_in).
Temperature Relationship
- In a counter flow heat exchanger, the temperature gradient remains more uniform across the heat exchanger length compared to parallel flow designs.
- This configuration allows for a more effective heat transfer process, as the cold fluid continues to absorb heat from the hot fluid until it reaches near its outlet temperature.
Final Temperature Conditions
- The outlet temperature of the hot fluid can never be lower than the outlet temperature of the cold fluid (Th_out > Tc_out).
- Ideally, the temperatures approach each other, maximizing the heat transfer efficiency without allowing the hot fluid to drop below the cold fluid’s temperature at any point in the system.
Understanding these conditions is vital for engineers and technicians in designing efficient heat exchangers tailored to specific applications.
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Can anyone tell me the Conditions of the inlet and outlet temperatures in counter flow heat exchangers?
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