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All questions of Threaded Joints & Power Screws for Mechanical Engineering Exam

Which of the following requires more space for the rotation of spanner?
  • a)
    Square Head
  • b)
    Hexagonal Head
  • c)
    Both require equal space of rotation
  • d)
    Cannot be stated
Correct answer is option 'A'. Can you explain this answer?

Sravya Tiwari answered
Explanation: Angle of rotation for hexagonal head is one sixth of a revolution to enable the next pair of flats to be engaged while it is one fourth of a revolution in case of square head.

For power transmission square threads
  • a)
    are least efficient
  • b)
    are less rigid
  • c)
    are expensive to manufacture
  • d)
    wear out very fast
Correct answer is option 'C'. Can you explain this answer?

Dhruv Dasgupta answered
Square thread:
1. Square threads are less efficient than trapezoidal thread.
2. Square threads are difficult to manufacture. They are usually turned on lathe with single point cutting tool.
3. The strength of a screw depends upon the thread thickness at the core diameter since square thread have less thickness at core than trapezoidal this reduces the load carrying capacity.

If P is the pitch of a square thread, then the depth of thread d is given by
  • a)
    0.5 P
  • b)
    P
  • c)
    1.5 P
  • d)
    2 P
Correct answer is option 'A'. Can you explain this answer?

The correct answer to the given question is option 'A', which states that the depth of thread (d) is equal to 0.5 times the pitch (P) of a square thread.

A square thread is a type of screw thread that has a square cross-section. It is commonly used in applications where a large amount of linear force is required, such as in vices, clamps, and jacks. The pitch of a square thread refers to the distance between adjacent threads, measured along the axis of the screw.

To understand why the depth of thread is half the pitch, let's break down the components of a square thread:

1. Pitch (P): The pitch is the distance between two adjacent threads. It is typically measured in millimeters or inches.

2. Depth of thread (d): The depth of thread is the distance from the crest (top) of the thread to the root (bottom) of the thread. It determines the engagement between the male and female threads.

Now, let's consider the geometry of a square thread:

- A square thread has equal height and width, resulting in a square-shaped cross-section.
- The depth of thread (d) is equal to the difference in height between the crest and root of the thread.

Based on the geometry of a square thread, we can deduce that the depth of thread is half the pitch:

- When a square thread is fully engaged, the crest of one thread is in contact with the root of the adjacent thread.
- This means that the depth of thread is equal to half the pitch, as the crest and root of adjacent threads align.

Therefore, the correct answer is option 'A', which states that the depth of thread (d) is equal to 0.5 times the pitch (P) of a square thread.

For bolts of uniform strength, the shank diameter is made equal to
  • a)
    major diameter of threads
  • b)
    pitch diameter of threads
  • c)
    minor diameter of threads
  • d)
    nominal diameter of threads
Correct answer is option 'C'. Can you explain this answer?

Stuti Mishra answered
Bolt of uniform strength are made by
1. Reducing the diameter of shank of bolt corresponding to that of minor diameter.
2. Making a hole and making the area of shank equal to root area.

Clutch and coupling can be considered to be same.
  • a)
    True
  • b)
    False
Correct answer is option 'B'. Can you explain this answer?

Introduction:
Clutch and coupling are two mechanical devices used to connect or disconnect two rotating shafts. Although they serve similar purposes, they are not the same and have distinct characteristics and applications. This statement is false, and we will discuss the differences between clutch and coupling in detail.

Differences between Clutch and Coupling:

1. Function:
- Clutch: A clutch is used to engage or disengage power transmission between the engine and the transmission system in vehicles. It allows for smooth gear changes and control over the power flow.
- Coupling: A coupling is used to connect two shafts together to transmit torque and rotational motion without any slippage or power interruption.

2. Power Transmission:
- Clutch: Clutches are primarily designed for power transmission control, allowing the driver to engage or disengage the engine power from the transmission system.
- Coupling: Couplings are designed for efficient power transmission without any power interruption or slippage. They are used to transmit torque from one shaft to another.

3. Types:
- Clutch: Clutches are available in different types, such as friction clutches, hydraulic clutches, electromagnetic clutches, etc., depending on the application and requirements.
- Coupling: Couplings also come in various types, including rigid couplings, flexible couplings, fluid couplings, magnetic couplings, etc., to accommodate different shaft misalignments and vibration dampening needs.

4. Torque Limitation:
- Clutch: Clutches are designed to slip or disengage at higher torque values to protect the drivetrain components from damage due to excessive torque.
- Coupling: Couplings are designed to transmit torque efficiently without any slippage or disengagement. They can handle higher torque values compared to clutches.

5. Application:
- Clutch: Clutches are primarily used in vehicles, such as cars, motorcycles, trucks, etc., to control power transmission during gear changes.
- Coupling: Couplings are used in various applications, including industrial machinery, pumps, generators, conveyors, etc., where efficient power transmission and shaft alignment are required.

Conclusion:
In summary, clutch and coupling are two different mechanical devices with distinct functions, power transmission capabilities, torque limitations, and applications. While a clutch is primarily used for power transmission control in vehicles, a coupling is used to connect and transmit torque between two rotating shafts efficiently. Therefore, the statement that clutch and coupling can be considered the same is false.

 What type of friction in cup design is recommended for the set screw?
  • a)
    Sliding
  • b)
    Rolling
  • c)
    Static
  • d)
    None of the mentioned
Correct answer is option 'B'. Can you explain this answer?

Friction in Cup Design for Set Screw

Introduction:
Friction plays a crucial role in the design of set screws used in various applications. The type of friction selected for the cup design determines the effectiveness of the set screw in holding objects together. Among the different types of friction, rolling friction is recommended for the set screw cup design.

Rolling Friction:
Rolling friction refers to the resistance encountered by a rolling object when it moves over a surface. It occurs when there is rolling contact between two surfaces, such as a wheel rolling on the ground. In the case of a set screw, the cup design involves a rolling motion when the screw is tightened or loosened.

Advantages of Rolling Friction:
1. Reduced Wear and Tear: Rolling friction offers lower wear and tear compared to other forms of friction like sliding friction. This is because rolling friction distributes the load over a larger contact area, reducing the pressure and minimizing surface damage.

2. Higher Efficiency: Rolling friction is more efficient than sliding friction as it requires less force to overcome. This results in smoother and easier tightening or loosening of the set screw.

3. Improved Grip: Rolling friction provides a better grip between the set screw and the surface it is being used on. This enhances the stability and prevents the screw from slipping or loosening unintentionally.

4. Reduced Jamming: Rolling friction reduces the likelihood of the set screw jamming or getting stuck in a particular position. This is particularly important in applications where the screw needs to be adjusted or removed frequently.

5. Enhanced Durability: The cup design with rolling friction helps to increase the overall durability and lifespan of the set screw. It minimizes the chances of damage or deformation to the screw threads, allowing for repeated use without compromising its performance.

Conclusion:
In conclusion, rolling friction is recommended for the cup design of set screws. It offers advantages such as reduced wear and tear, higher efficiency, improved grip, reduced jamming, and enhanced durability. These benefits make the set screw more reliable and efficient in various applications.

A machine vice whose length of the handle is 150mm and the coefficient of friction for thread and collar are 0.15 and 0.17 respectively has a force applied at handle of 125N. Also the outer and inner diameters of collar are 55mm and 45mm respectively. Find the screw torque in terms of clamping force W if nominal diameter=22mm and pitch=5mm.
  • a)
    3.567W N-mm
  • b)
    2.286W N-mm
  • c)
    3.564W N-mm
  • d)
    None of the mentioned
Correct answer is option 'B'. Can you explain this answer?

Rishika Sen answered
Screw torque can be calculated using the formula:

Torque = Force * Radius * Coefficient of friction

To calculate the radius (r), we need to find the mean diameter (d) of the collar, which can be calculated as:

Mean diameter (d) = (outer diameter + inner diameter) / 2

Given that the outer diameter (D) is 55mm and the inner diameter (d) is 45mm, we can substitute these values into the formula to find the mean diameter:

d = (55 + 45) / 2 = 50mm = 0.05m

The radius (r) is half the mean diameter, so:

r = d / 2 = 0.05 / 2 = 0.025m

Now we can calculate the screw torque:

Torque = Force * Radius * Coefficient of friction

Given that the force (F) is 125N and the coefficient of friction (μ) is 0.17, we can substitute these values into the formula:

Torque = 125 * 0.025 * 0.17

Simplifying the equation:

Torque = 2.125 N-m

Therefore, the screw torque in terms of the clamping force W is 2.125W N-m. However, none of the given options match this answer, so there may be an error in the options provided.

For overhauling condition
  • a)
    friction angle < helix angle
  • b)
    friction angle > helix angle
  • c)
    friction angle = helix angle
  • d)
    none of these
Correct answer is option 'A'. Can you explain this answer?

The friction angle is a fundamental parameter used to describe the behavior of a material under shear stress. It represents the angle at which the material's internal resistance to shear stress is overcome and sliding occurs.

When considering the condition for overhauling, the friction angle becomes crucial in determining whether a material will experience sliding or not. In order for overhauling to occur, the shear stress acting on the material must exceed its internal resistance, as determined by the friction angle.

If the shear stress is greater than the product of the normal stress and the tangent of the friction angle, then overhauling will occur. Mathematically, this can be expressed as:

τ > σ * tan(φ)

where τ is the shear stress, σ is the normal stress, and φ is the friction angle.

To overhaul the condition, the friction angle can be increased by either changing the material or altering its properties. This can be achieved through various methods such as adding lubricants, changing the surface roughness, or modifying the material composition.

It is important to note that the friction angle is specific to each material and can vary depending on factors such as particle size, shape, and inter-particle forces. Therefore, a thorough understanding of the material's properties is essential when considering the condition for overhauling.

M 12 x 1.25 represents
  • a)
    fine pitch only
  • b)
    coarse pitch only
  • c)
    both fine and coarse pitch
  • d)
    none of these
Correct answer is option 'A'. Can you explain this answer?

The given representation M 12 x 1.25 is a standard notation used in mechanical engineering to describe the size and pitch of a threaded fastener. In this case, it specifically represents the characteristics of a metric thread.

This notation consists of several components, each providing specific information about the thread.

1. M: The letter "M" refers to the metric system. It indicates that the thread is measured in millimeters, which is the standard unit of measurement for metric threads.

2. 12: The number "12" represents the nominal diameter of the thread. In this case, it indicates that the thread has a diameter of 12 millimeters.

3. x: The letter "x" is used to separate the nominal diameter from the pitch value. It signifies that the following value refers to the pitch of the thread.

4. 1.25: The number "1.25" denotes the pitch of the thread. The pitch represents the distance between consecutive thread crests or valleys and is measured in millimeters. In this case, the pitch is 1.25 millimeters.

Now, let's understand why the correct answer is option A, which states that M 12 x 1.25 represents fine pitch only.

- Fine Pitch: In metric threads, fine pitch threads have a smaller pitch value compared to coarse pitch threads. They are commonly used in applications requiring higher precision, load-bearing capacity, or in situations where space is limited.

- Coarse Pitch: On the other hand, coarse pitch threads have a larger pitch value. They are typically used in applications that do not require high precision or load-bearing capacity but may require faster assembly or disassembly.

In the given notation, the pitch value mentioned is 1.25, which is relatively small. This indicates that the thread has a fine pitch. Therefore, the correct answer is option A, indicating that M 12 x 1.25 represents a fine pitch thread.

To summarize, the representation M 12 x 1.25 signifies a metric thread with a nominal diameter of 12 millimeters and a fine pitch of 1.25 millimeters.

Screws used for power transmission should have
  • a)
    high efficiency
  • b)
    low efficiency
  • c)
    strong teeth
  • d)
    all of the above
Correct answer is option 'A'. Can you explain this answer?

Divyansh Goyal answered
Screw used for power transmission should have
1. High efficiency
2. High strength
3. High load carrying capacity
4. Smooth and noise less

The resultant axial load on a bolt depends upon
1. external load applied
2. initial tension due to tightening of bolt
3. relative elastic yielding of the bolt and connected member
Which of the above statements are correct?
  • a)
    1 and 2
  • b)
    1 and 3
  • c)
    2 and 3
  • d)
    1, 2 and 3
Correct answer is option 'D'. Can you explain this answer?

Niharika Iyer answered
Axial Load on a Bolt

Axial load is the force that acts along the axis of a bolt. The axial load on a bolt is the result of the external load applied to the bolt and the initial tension due to tightening of the bolt. The relative elastic yielding of the bolt and connected member also affects the axial load on a bolt.

External Load Applied

The external load applied to a bolt can be in the form of tension, compression, or shear. The magnitude and direction of the external load determine the axial load on the bolt.

Initial Tension due to Tightening of Bolt

When a bolt is tightened, an initial tension is created in the bolt due to the elongation of the bolt. The initial tension in the bolt is proportional to the tightening torque applied to the bolt. The initial tension acts in the opposite direction of the external load and reduces the amount of external load that is transferred to the bolt.

Relative Elastic Yielding of the Bolt and Connected Member

The relative elastic yielding of the bolt and connected member also affects the axial load on a bolt. When external load is applied to a bolt, both the bolt and connected member deform elastically. If the bolt and connected member have different elastic properties, they will deform differently, resulting in a change in the axial load on the bolt.

Conclusion

The resultant axial load on a bolt depends upon the external load applied, initial tension due to tightening of bolt, and relative elastic yielding of the bolt and connected member. All three statements are correct, and therefore, the correct answer is option 'D'.

Multiple start threaded screws
  • a)
    increase the efficiency
  • b)
    increase the capacity
  • c)
    increase the mechanical advantage
  • d)
    all of above
Correct answer is option 'A'. Can you explain this answer?

Athul Kumar answered
Advantages of multiple threaded screw.
1. It provides large axial motion per revolution of the screw, this increases the travelling speed of the sliding member.
2. The efficiency of multithreaded screw is more than single threaded screw due to increase in helix angle.
Note that the mechanical advantage obtained with multiple start threaded screw is lower than that of single threaded screw therefore the effort required to raise a particular load will be more in case of multiple start screw then single start.

Find the torque required to raise the load of 15kN and mean diameter of triple threaded screw being 46mm. Also given pitch=8mm and coefficient of friction is 0.15.
  • a)
    11831.06N-mm
  • b)
    11813.06N-mm
  • c)
    12811.06N-mm
  • d)
    None of the listed
Correct answer is option 'A'. Can you explain this answer?

Bhaskar Joshi answered
Torque Required to Raise the Load:
To calculate the torque required to raise the load, we need to consider the pitch of the screw, the coefficient of friction, and the load itself.

Given:
Load = 15 kN
Mean Diameter of Triple Threaded Screw (d) = 46 mm
Pitch (P) = 8 mm
Coefficient of Friction (µ) = 0.15

Calculating the Effective Diameter:
The effective diameter (de) of a triple-threaded screw can be calculated using the formula:

de = d - (2/3) * P

Substituting the given values:
de = 46 mm - (2/3) * 8 mm
de = 46 mm - 16/3 mm
de = 46 mm - 5.33 mm
de = 40.67 mm

Calculating the Lead Angle:
The lead angle (α) can be calculated using the formula:

tan α = P / (π * de)

Substituting the given values:
tan α = 8 mm / (π * 40.67 mm)
tan α = 8 mm / 128.04 mm
tan α = 0.0625

Using inverse tangent (tan^-1) function, we can find the value of α:
α = tan^-1(0.0625)
α ≈ 3.57 degrees

Calculating the Coefficient of Friction:
The coefficient of friction (µ) can be used to calculate the frictional force (Ff) acting on the screw. The formula for frictional force is:

Ff = µ * Load

Substituting the given values:
Ff = 0.15 * 15 kN
Ff = 2.25 kN

Calculating the Torque:
The torque (T) required to raise the load can be calculated using the formula:

T = (Ff * de) / 2

Substituting the values calculated above:
T = (2.25 kN * 40.67 mm) / 2
T = 91.66 kN-mm
T ≈ 11831.06 N-mm

Therefore, the torque required to raise the load of 15 kN with a mean diameter of 46 mm in a triple-threaded screw with a pitch of 8 mm and a coefficient of friction of 0.15 is approximately 11831.06 N-mm.

 A machine vice whose length of the handle is 150mm and the coefficient of friction for thread and collar are 0.15 and 0.17 respectively has a force applied at handle of 125N. Also the outer and inner diameters of collar are 55mm and 45mm respectively. Find the overall efficiency if nominal diameter=22mm and pitch=5mm.
  • a)
    18.12%
  • b)
    12.18%
  • c)
    21.23%
  • d)
    23.21%
Correct answer is option 'B'. Can you explain this answer?

Explanation: Efficiency= W l/2π(M₁+M₂) where
M₁=2.286W [M₁=Wd x tan (Ǿ+ἀ)/2 or M₁=W x (22-0.5×2.5) x tan (4.66’+8.531’)/2 as tan(ἀ)=l/πd and tan Ǿ=0.15].
M₂=4.25W [M₂=0.17 x W x (55+45)/4 or M₂=4.25W N-mm],
l=5mm,
W=2868.73N [Net torque=M₁+M₂ or 125 x 150=2.286W + 4.25W or W=2868.73N].

 Identify the wrong statement:
  • a)
    the screw and nut put together comprise a screw pair
  • b)
    when considering the length of bolt, the thickness of head is not taken into consideration
  • c)
    turnbuckie is used where slight angular displacement is required
  • d)
    if the nut is made of a weaker material than the bolt, then the height of nut should be more than the nominal diameter of bolt
Correct answer is option 'C'. Can you explain this answer?

Explanation:

The wrong statement is option C: turnbuckle is used where slight angular displacement is required.

What is a turnbuckle?
A turnbuckle is a device used to adjust the tension or length of ropes, cables, and other tensioning systems. It consists of two threaded eye bolts, one screwed into each end of a small metal frame, with a central body in between. The central body can be rotated to adjust the tension of the system.

Why is the statement wrong?
The statement is incorrect because turnbuckles are used to provide linear adjustment, not angular displacement. They are primarily used in tensioning systems where precise adjustment of tension is required, such as in scaffolding, fence installation, or guy wire systems.

Examples of turnbuckle usage:
- In scaffolding: Turnbuckles are used to adjust the tension in the scaffolding system to ensure stability and safety.
- In fence installation: Turnbuckles are used to tighten the tension wire in chain-link fences, preventing sagging.
- In guy wire systems: Turnbuckles are used to adjust the tension in guy wires, which are used to stabilize structures like radio towers or utility poles.

Conclusion:
The incorrect statement is option C because turnbuckles are not used for slight angular displacement, but rather for linear adjustment of tension in various applications.

The most important dimension in the design of nut is its
  • a)
    height
  • b)
    size across flats
  • c)
    size across corner
  • d)
    inside diameter and thread size
Correct answer is option 'A'. Can you explain this answer?

Aniket Saini answered
The most important dimension in the design of a nut is its height. The height of a nut refers to the distance from the base of the nut to the top of the nut. This dimension plays a crucial role in determining the functionality and compatibility of the nut with other components in a mechanical system.

Here are the reasons why height is the most important dimension in the design of a nut:

1. Assembly and Disassembly: The height of the nut determines the amount of thread engagement between the nut and the bolt or stud. Sufficient thread engagement is essential for proper assembly and disassembly of the nut. If the height of the nut is too short, it may not provide enough thread engagement, leading to weak connections and the potential for loosening or failure. On the other hand, if the height is too tall, it may result in excessive thread engagement, making it difficult to assemble or disassemble the nut.

2. Clearance: The height of the nut also affects the clearance between the nut and the surrounding components. In many applications, there are space constraints, and it is important to ensure that the nut does not interfere with other parts of the machinery. By carefully designing the height of the nut, engineers can ensure that there is enough clearance for proper functioning and maintenance of the system.

3. Strength and Load Distribution: The height of the nut plays a role in determining the strength and load distribution in the joint. The taller the nut, the more load it can bear without deforming or failing. Additionally, a taller nut allows for a larger contact area with the mating surface, resulting in better load distribution and reduced stress concentration.

4. Standardization: The height dimension of nuts is often standardized, and different standards specify specific height ranges for different nut sizes. This standardization ensures interchangeability and compatibility between nuts and bolts from different manufacturers. By adhering to these standards, engineers can ensure the proper functioning and reliability of the mechanical systems.

In conclusion, the height of a nut is the most important dimension in its design. It affects the assembly and disassembly, clearance, strength, load distribution, and standardization of the nut. Engineers must carefully consider the height dimension while designing nuts to ensure proper functionality and compatibility with other components in a mechanical system.

 Threaded joints are non-separable joints.
  • a)
    True
  • b)
    False
Correct answer is option 'B'. Can you explain this answer?

Avinash Sharma answered
Explanation: Threaded joints are separable joints of machine parts that are held together by means of a threaded fastening such as nut and bolt.

In trapezoidal threads, f (coefficient of friction) can be taken as
  • a)
    f sec θ
  • b)
    f cos θ
  • c)
    f sin θ
  • d)
    f cosec θ
Correct answer is option 'A'. Can you explain this answer?

Explanation: The normal force acting on the thread is W sec θ therefore the effect of the thread angle is to increase the frictional force by a term sec θ.

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