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In metal cutting operation, the approximate ratio of heat distributed among chip, tool and work in that order is
  • a)
    80 : 10: 10
  • b)
    33 : 33 : 33
  • c)
    20 : 60 : 10
  • d)
    10:10: 80
Correct answer is option 'A'. Can you explain this answer?
Verified Answer
In metal cutting operation, the approximate ratio of heat distributed ...
Maximum heat is carried away be chip, i.e., 80% of the total heat generated is carried away by the chip.
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In metal cutting operation, the approximate ratio of heat distributed ...
Introduction:
In metal cutting operations, the heat generated is distributed among the chip, tool, and workpiece. Understanding the distribution of heat is crucial for optimizing the cutting process and maximizing tool life. The approximate ratio of heat distributed among these three components can be calculated based on the heat generated and dissipated.

Explanation:
The approximate ratio of heat distribution among the chip, tool, and workpiece in metal cutting operation is given as 80:10:10.

Heat Distribution:
1. Chip: The majority of the heat generated during metal cutting is transferred to the chip. This is because the cutting action involves the deformation and removal of material, resulting in friction and high localized temperatures. The chip takes away most of the heat, carrying it away from the cutting zone.

2. Tool: The cutting tool also absorbs a certain amount of heat during the cutting process. This is primarily due to the contact between the tool and the workpiece, leading to heat transfer through conduction. However, compared to the chip, the tool absorbs a relatively smaller proportion of the heat.

3. Workpiece: The workpiece also experiences a certain amount of heat generation during metal cutting. This is mainly due to the friction between the tool and the workpiece interface. However, the heat absorbed by the workpiece is relatively small compared to the chip and the tool.

Reasoning:
The given ratio of 80:10:10 implies that the chip absorbs 80% of the heat generated, while the tool and workpiece each absorb 10% of the heat. This distribution is reasonable because the chip is exposed to the highest temperatures and carries away most of the heat due to its continuous removal from the cutting zone. The tool and workpiece, although they experience heat generation, absorb a relatively smaller proportion of the heat due to their limited contact area with the cutting zone.

Conclusion:
In metal cutting operations, the approximate ratio of heat distributed among the chip, tool, and workpiece is 80:10:10. This distribution highlights the significant role of the chip in carrying away the majority of the heat generated during the cutting process. Understanding this heat distribution is important for optimizing cutting conditions and minimizing the detrimental effects of heat on tool life and workpiece integrity.
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