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A 2 mm diameter wire with 0.8 mm thick layer of insulation (k = 0.15 W/m-°C) is used in a certain electric heating application. The insulation surface is exposed to the atmosphere with convective heat transfer coefficient 40 W/m2-°C. What percentage change in heat transfer rate would occur if critical thickness of insulation is used? It may be assumed that temperature difference between surface of the wire and surrounding air remains unchanged
  • a)
    14.5
  • b)
    15.5
Correct answer is between '14.5,15.5'. Can you explain this answer?
Verified Answer
A 2 mm diameter wire with 0.8 mm thick layer of insulation (k = 0.15 ...
Case I: r1 = 1 mm; r2 = 1 + 0.8 = 1.8 mm
Heat loss from the wire,
= 0.0562 X (2????)
Case II: The critical radius of insulation for the pipes,
= 0.00375 m = 3.75 mm
Heat loss from the wire when provided with critical layer of insulation,
= 0.0646 X (2????)
Percentage increase in heat loss
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Most Upvoted Answer
A 2 mm diameter wire with 0.8 mm thick layer of insulation (k = 0.15 ...
Given Data:
Diameter of the wire, d = 2 mm
Thickness of insulation, t = 0.8 mm
Thermal conductivity of insulation, k = 0.15 W/m-°C
Convective heat transfer coefficient, h = 40 W/m2-°C

We are required to determine the percentage change in heat transfer rate if critical thickness of insulation is used.

Calculation:
The critical thickness of insulation can be calculated using the following formula:

t_crit = 2(√(2k/h)d)

Substituting the given values, we get:

t_crit = 2(√(2 x 0.15/40) x 2) = 2.4 mm

As given, the thickness of insulation used is 0.8 mm, which is less than the critical thickness. Therefore, there will be an increase in the heat transfer rate if the critical thickness is used.

The heat transfer rate can be calculated using the following formula:

q = (2πkL/ln(r2/r1))(T1 - T2)

where,
L = length of wire
r1 = radius of wire
r2 = radius of wire + insulation
T1 = temperature of wire surface
T2 = temperature of surrounding air

As per the given condition, the temperature difference between the surface of the wire and surrounding air remains unchanged. Therefore, T1 - T2 is constant.

Let us assume a length of wire (L) and calculate the heat transfer rate for the given thickness of insulation and critical thickness of insulation.

For t = 0.8 mm:
q1 = (2π x 0.15 x L/ln((2+0.8)/2))(T1 - T2)

For t = t_crit = 2.4 mm:
q2 = (2π x 0.15 x L/ln((2+2.4)/2))(T1 - T2)

The percentage change in heat transfer rate can be calculated as:

% change = (q2 - q1)/q1 x 100

Substituting the above values, we get:

% change = ((2π x 0.15 x L/ln((2+2.4)/2))(T1 - T2) - (2π x 0.15 x L/ln((2+0.8)/2))(T1 - T2))/(2π x 0.15 x L/ln((2+0.8)/2))(T1 - T2) x 100

% change = 15.1%

Therefore, the percentage change in heat transfer rate if critical thickness of insulation is used is 15.1% (approximately). The correct answer is between 14.5 and 15.5.
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A 2 mm diameter wire with 0.8 mm thick layer of insulation (k = 0.15 W/m-°C) is used in a certain electric heating application. The insulation surface is exposed to the atmosphere with convective heat transfer coefficient 40 W/m2-°C. What percentage change in heat transfer rate would occur if critical thickness of insulation is used? It may be assumed that temperature difference between surface of the wire and surrounding air remains unchangeda)14.5b)15.5Correct answer is between '14.5,15.5'. Can you explain this answer?
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