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The thickness of metallic sheet is reduced from an initial thickness of 16 mm to a final required thickness in one single pass rolling with a pair of cylindrical rollers each of diameter of 400 mm and angle of bits 9.8°. The final required thickness is
  • a)
    12 mm
  • b)
    13.55 mm
  • c)
    10.03 mm
  • d)
    15 mm
Correct answer is option 'C'. Can you explain this answer?
Verified Answer
The thickness of metallic sheet is reduced from an initial thickness o...
Given,
Initial thickness (h1) = 16 mm
Final thickness (h2)
Roll diameter = 400 mm
We know that

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Most Upvoted Answer
The thickness of metallic sheet is reduced from an initial thickness o...
Given:
Initial thickness of metallic sheet (h1) = 16 mm
Diameter of cylindrical rollers (D) = 400 mm
Angle of bite (α) = 9.8°

To find:
Final required thickness of metallic sheet (h2)

Solution:
1. Calculating the reduction in thickness:
The reduction in thickness (Δh) can be calculated using the formula:
Δh = h1 - h2

2. Calculating the effective diameter of rollers:
The effective diameter of the rollers (De) can be calculated using the formula:
De = D × cos(α)

3. Calculating the reduction in thickness due to one pass rolling:
The reduction in thickness due to one pass rolling (Δh1) can be calculated using the formula:
Δh1 = De - D

4. Calculating the number of passes required:
The number of passes required (n) can be calculated using the formula:
n = Δh/Δh1

5. Calculating the final required thickness:
The final required thickness of the metallic sheet (h2) can be calculated using the formula:
h2 = h1 - (n × Δh1)

Now, let's calculate the values step by step:

- Calculating the reduction in thickness:
Δh = h1 - h2

- Calculating the effective diameter of rollers:
De = D × cos(α)

- Calculating the reduction in thickness due to one pass rolling:
Δh1 = De - D

- Calculating the number of passes required:
n = Δh/Δh1

- Calculating the final required thickness:
h2 = h1 - (n × Δh1)

Substituting the given values:
Initial thickness of metallic sheet (h1) = 16 mm
Diameter of cylindrical rollers (D) = 400 mm
Angle of bite (α) = 9.8°

Calculating the reduction in thickness:
Δh = h1 - h2

Δh = 16 mm - h2

Calculating the effective diameter of rollers:
De = D × cos(α)

De = 400 mm × cos(9.8°)

Calculating the reduction in thickness due to one pass rolling:
Δh1 = De - D

Δh1 = (400 mm × cos(9.8°)) - 400 mm

Calculating the number of passes required:
n = Δh/Δh1

n = (16 mm - h2)/[(400 mm × cos(9.8°)) - 400 mm]

Calculating the final required thickness:
h2 = h1 - (n × Δh1)

h2 = 16 mm - [(16 mm - h2)/[(400 mm × cos(9.8°)) - 400 mm]] × [(400 mm × cos(9.8°)) - 400 mm]

After solving the equations, we find that the
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Community Answer
The thickness of metallic sheet is reduced from an initial thickness o...
C
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