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In an arc welding process, the voltage and current are 25 V and 300 A respectively. The arc heat transfer efficiency is 0.85 and welding speed is 8 mm/s. The net heat input (in J/mm) is
[ME 2006]
  • a)
    64
  • b)
    797
  • c)
    1103
  • d)
    79700
Correct answer is option 'B'. Can you explain this answer?
Verified Answer
In an arc welding process, the voltage and current are 25 V and 300 A ...
V = 25 Volt, I = 300 A, η = 0.85
Weld speed = 8 mm/s.
Power Generated at arc = V.I
= 25 × 300 = 7500 J/S
Heat transferred = 0.85 × 7500
= 6375 J/S
So net Heat Input = 6375/8 = 797 J/mm.
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Most Upvoted Answer
In an arc welding process, the voltage and current are 25 V and 300 A ...
The given data:
- Voltage (V) = 25 V
- Current (I) = 300 A
- Arc heat transfer efficiency (η) = 0.85
- Welding speed (Vw) = 8 mm/s

Calculating the net heat input:
The net heat input (Q) can be calculated using the formula:

Q = V × I × η ÷ Vw

Substituting the given values:

Q = 25 V × 300 A × 0.85 ÷ 8 mm/s

Simplifying the expression:

Q = 6375 J/s ÷ 8 mm/s

Converting units:
Since the welding speed is given in mm/s, we need to convert the heat input to J/mm. To do this, we divide the heat input by the welding speed:

Q = 6375 J/s ÷ 8 mm/s = 796.875 J/mm

Rounding off the value to the nearest whole number, we get:

Q ≈ 797 J/mm

Therefore, the net heat input is approximately 797 J/mm.

Conclusion:
The net heat input in the given arc welding process is approximately 797 J/mm.
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