Carburising heat treatment is used fora)Softening the metalb)Refining...
Case hardening produces a hard, wear-resistant surface or case over a strong, tough core. The principal forms of case hardening are carburizing, cyaniding, and nitriding. Only ferrous metals are case-hardened.
Carburization is a heat treatment process in which iron or steel absorbs carbon. In contrast, the metal is heated in the presence of a carbon-bearing material, such as charcoal or carbon monoxide. The intent is to make the metal surface harder.
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Carburising heat treatment is used fora)Softening the metalb)Refining...
Carburising heat treatment is used for hardening the outer surface of a metal.
Carburising is a heat treatment process that is used to increase the surface hardness of low carbon steels. It involves introducing carbon into the surface of the steel by heating it in a carbon-rich environment. The carbon diffuses into the surface of the steel, forming a high-carbon layer known as a carburized case. This carburized case is then hardened by quenching, resulting in a hardened outer surface with a tough core.
The process of carburising involves several steps:
1. Heating: The steel component is heated in a furnace to a temperature between 850°C and 950°C. The temperature and time at which the steel is heated depend on the desired depth of the carburized case.
2. Carburizing: Once the steel is at the desired temperature, it is introduced into a carbon-rich atmosphere. This can be achieved by using a carbon-containing gas, such as methane or propane, or by placing the steel in a container with a carbon-rich solid, such as charcoal or carbon powder. The carbon atoms diffuse into the surface of the steel, increasing the carbon concentration and forming iron carbides.
3. Cooling: After the carburizing process, the steel is rapidly cooled to room temperature to harden the carburized case. This can be done by quenching the steel in a suitable medium, such as oil or water. The rapid cooling transforms the iron carbides into a hardened structure, increasing the surface hardness of the steel.
The purpose of carburising heat treatment is to:
- Hardening outer surface: The main purpose of carburizing heat treatment is to increase the surface hardness of low carbon steels. The carburized case formed during the process provides a hard outer surface, which improves wear resistance and extends the service life of the component.
In conclusion, carburising heat treatment is used for hardening the outer surface of a metal. It involves introducing carbon into the surface of the steel, forming a carburized case, and then hardening the case by quenching. This process increases the surface hardness of the steel, improving its wear resistance and durability.