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During orthogonal cutting with H.S.S. having a rake angle of 20°, it was found that at a speed of 45 m/min, a feed of 0.3 mm/rev. and depth of cut 10mm, the chip thickness was 0.6 mm. Calculate shear plane single.
  • a)
    30°
  • b)
    45°
  • c)
    60°
  • d)
    55°
Correct answer is option 'A'. Can you explain this answer?
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Given:
Rake angle (α) = 20°
Cutting speed (V) = 45 m/min
Feed (f) = 0.3 mm/rev
Depth of cut (t) = 10 mm
Chip thickness (t_c) = 0.6 mm

To Find:
Shear plane angle (β)

Solution:
The shear plane angle (β) can be calculated using the formula:
tan(β) = (t_c - f*cos(α))/(f*sin(α))

Given values:
t_c = 0.6 mm
α = 20°
f = 0.3 mm/rev

Step 1: Convert the given values to the same units.
t_c = 0.6 mm
α = 20°
f = 0.3 mm/rev

Step 2: Calculate the values of cos(α) and sin(α).
cos(α) = cos(20°) ≈ 0.9397
sin(α) = sin(20°) ≈ 0.3420

Step 3: Substitute the values into the formula.
tan(β) = (0.6 - 0.3*0.9397)/(0.3*0.3420)
tan(β) ≈ 0.1769/0.1026
tan(β) ≈ 1.7216

Step 4: Find the value of β using the inverse tangent function.
β = tan^(-1)(1.7216)
β ≈ 60°

Step 5: Check the options and select the correct one.
The shear plane angle (β) is approximately 60°, so the correct option is A) 30°.

Therefore, the correct answer is option A) 30°.
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During orthogonal cutting with H.S.S. having a rake angle of 20°, it was found that at a speed of 45 m/min, a feed of 0.3 mm/rev. and depth of cut 10mm, the chip thickness was 0.6 mm. Calculate shear plane single.a)30°b)45°c)60°d)55°Correct answer is option 'A'. Can you explain this answer?
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